Uni-3DAD: GAN-Inversion Aided Universal 3D Anomaly Detection on Model-free Products

Anomaly detection is a long-standing challenge in manufacturing systems. Traditionally, anomaly detection has relied on human inspectors. However, 3D point clouds have gained attention due to their robustness to environmental factors and their ability to represent geometric data. Existing 3D anomaly detection methods generally fall into two categories. One compares scanned 3D point clouds with design files, assuming these files are always available. However, such assumptions are often violated in many real-world applications where model-free products exist, such as fresh produce (i.e., ``Cookie", ``Potato", etc.), dentures, bone, etc. The other category compares patches of scanned 3D point clouds with a library of normal patches named memory bank. However, those methods usually fail to detect incomplete shapes, which is a fairly common defect type (i.e., missing pieces of different products). The main challenge is that missing areas in 3D point clouds represent the absence of scanned points. This makes it infeasible to compare the missing region with existing point cloud patches in the memory bank. To address these two challenges, we proposed a unified, unsupervised 3D anomaly detection framework capable of identifying all types of defects on model-free products. Our method integrates two detection modules: a feature-based detection module and a reconstruction-based detection module. Feature-based detection covers geometric defects, such as dents, holes, and cracks, while the reconstruction-based method detects missing regions. Additionally, we employ a One-class Support Vector Machine (OCSVM) to fuse the detection results from both modules. The results demonstrate that (1) our proposed method outperforms the state-of-the-art methods in identifying incomplete shapes and (2) it still maintains comparable performance with the SOTA methods in detecting all other types of anomalies.

Spatiotemporal Predictions of Toxic Urban Plumes Using Deep Learning

Industrial accidents, chemical spills, and structural fires can release large amounts of harmful materials that disperse into urban atmospheres and impact populated areas. Computer models are typically used to predict the transport of toxic plumes by solving fluid dynamical equations. However, these models can be computationally expensive due to the need for many grid cells to simulate turbulent flow and resolve individual buildings and streets. In emergency response situations, alternative methods are needed that can run quickly and adequately capture important spatiotemporal features. Here, we present a novel deep learning model called ST-GasNet that was inspired by the mathematical equations that govern the behavior of plumes as they disperse through the atmosphere. ST-GasNet learns the spatiotemporal dependencies from a limited set of temporal sequences of ground-level toxic urban plumes generated by a high-resolution large eddy simulation model. On independent sequences, ST-GasNet accurately predicts the late-time spatiotemporal evolution, given the early-time behavior as an input, even for cases when a building splits a large plume into smaller plumes. By incorporating large-scale wind boundary condition information, ST-GasNet achieves a prediction accuracy of at least 90% on test data for the entire prediction period.

ADs: Active Data-sharing for Data Quality Assurance in Advanced Manufacturing Systems

Machine learning (ML) methods are widely used in industrial applications, which usually require a large amount of training data. However, data collection needs extensive time costs and investments in the manufacturing system, and data scarcity commonly exists. Therefore, data-sharing is widely enabled among multiple machines with similar functionality to augment the dataset for building ML methods. However, distribution mismatch inevitably exists in their data due to different working conditions, while the ML methods are assumed to be built and tested on the dataset following the same distribution. Thus, an Active Data-sharing (ADs) framework is proposed to ensure the quality of the shared data among multiple machines. It is designed to simultaneously select the most informative data points benefiting the downstream tasks and mitigate the distribution mismatch among all selected data points. The proposed method is validated on anomaly detection on in-situ monitoring data from three additive manufacturing processes.

Order Estimation of Linear-Phase FIR Filters for DAC Equalization in Multiple Nyquist Bands

This letter considers the design of linear-phase finite-length impulse response (FIR) filters for equalization of the frequency responses of digital-to-analog converters (DACs). The letter derives estimates for the filter orders required, as functions of the bandwidth and equalization accuracy, for four DAC pulses that are used in DACs in multiple Nyquist bands. The estimates are derived through a large set of minimax-optimal equalizers and the use of symbolic regression followed by minimax-optimal curve fitting for further enhancement. Design examples included demonstrate the accuracy of the proposed estimates. In addition, the letter discusses the appropriateness of the four types of linear-phase FIR filters, for the different equalizer cases, as well as the corresponding properties of the equalized systems.

H2G2-Net: A Hierarchical Heterogeneous Graph Generative Network Framework for Discovery of Multi-Modal Physiological Responses

Discovering human cognitive and emotional states using multi-modal physiological signals draws attention across various research applications. Physiological responses of the human body are influenced by human cognition and commonly used to analyze cognitive states. From a network science perspective, the interactions of these heterogeneous physiological modalities in a graph structure may provide insightful information to support prediction of cognitive states. However, there is no clue to derive exact connectivity between heterogeneous modalities and there exists a hierarchical structure of sub-modalities. Existing graph neural networks are designed to learn on non-hierarchical homogeneous graphs with pre-defined graph structures; they failed to learn from hierarchical, multi-modal physiological data without a pre-defined graph structure. To this end, we propose a hierarchical heterogeneous graph generative network (H2G2-Net) that automatically learns a graph structure without domain knowledge, as well as a powerful representation on the hierarchical heterogeneous graph in an end-to-end fashion. We validate the proposed method on the CogPilot dataset that consists of multi-modal physiological signals. Extensive experiments demonstrate that our proposed method outperforms the state-of-the-art GNNs by 5%-20% in prediction accuracy.

Flow Completion Network: Inferring the Fluid Dynamics from Incomplete Flow Information using Graph Neural Networks

This paper introduces a novel neural network -- the flow completion network (FCN) -- to infer the fluid dynamics, including the flow field and the force acting on the body, from the incomplete data based on Graph Convolution Attention Network. The FCN is composed of several graph convolution layers and spatial attention layers. It is designed to infer the velocity field and the vortex force contribution of the flow field when combined with the vortex force map (VFM) method. Compared with other neural networks adopted in fluid dynamics, the FCN is capable of dealing with both structured data and unstructured data. The performance of the proposed FCN is assessed by the computational fluid dynamics (CFD) data on the flow field around a circular cylinder. The force coefficients predicted by our model are validated against those obtained directly from CFD. Moreover, it is shown that our model effectively utilizes the existing flow field information and the gradient information simultaneously, giving a better performance than the traditional CNN-based and DNN-based models.

Coverage Path Planning for Robotic Quality Inspection with Control on Measurement Uncertainty

The optical scanning gauges mounted on the robots are commonly used in quality inspection, such as verifying the dimensional specification of sheet structures. Coverage path planning (CPP) significantly influences the accuracy and efficiency of robotic quality inspection. Traditional CPP strategies focus on minimizing the number of viewpoints or traveling distance of robots under the condition of full coverage inspection. The measurement uncertainty when collecting the scanning data is less considered in the free-form surface inspection. To address this problem, a novel CPP method with the optimal viewpoint sampling strategy is proposed to incorporate the measurement uncertainty of key measurement points (MPs) into free-form surface inspection. At first, the feasible ranges of measurement uncertainty are calculated based on the tolerance specifications of the MPs. The initial feasible viewpoint set is generated considering the measurement uncertainty and the visibility of MPs. Then, the inspection cost function is built to evaluate the number of selected viewpoints and the average measurement uncertainty in the field of views (FOVs) of all the selected viewpoints. Afterward, an enhanced rapidly-exploring random tree (RRT*) algorithm is proposed for viewpoint sampling using the inspection cost function and CPP optimization. Case studies, including simulation tests and inspection experiments, have been conducted to evaluate the effectiveness of the proposed method. Results show that the scanning precision of key MPs is significantly improved compared with the benchmark method.

WOOD: Wasserstein-based Out-of-Distribution Detection

The training and test data for deep-neural-network-based classifiers are usually assumed to be sampled from the same distribution. When part of the test samples are drawn from a distribution that is sufficiently far away from that of the training samples (a.k.a. out-of-distribution (OOD) samples), the trained neural network has a tendency to make high confidence predictions for these OOD samples. Detection of the OOD samples is critical when training a neural network used for image classification, object detection, etc. It can enhance the classifier's robustness to irrelevant inputs, and improve the system resilience and security under different forms of attacks. Detection of OOD samples has three main challenges: (i) the proposed OOD detection method should be compatible with various architectures of classifiers (e.g., DenseNet, ResNet), without significantly increasing the model complexity and requirements on computational resources; (ii) the OOD samples may come from multiple distributions, whose class labels are commonly unavailable; (iii) a score function needs to be defined to effectively separate OOD samples from in-distribution (InD) samples. To overcome these challenges, we propose a Wasserstein-based out-of-distribution detection (WOOD) method. The basic idea is to define a Wasserstein-distance-based score that evaluates the dissimilarity between a test sample and the distribution of InD samples. An optimization problem is then formulated and solved based on the proposed score function. The statistical learning bound of the proposed method is investigated to guarantee that the loss value achieved by the empirical optimizer approximates the global optimum. The comparison study results demonstrate that the proposed WOOD consistently outperforms other existing OOD detection methods.

NP-ODE: Neural Process Aided Ordinary Differential Equations for Uncertainty Quantification of Finite Element Analysis

Finite element analysis (FEA) has been widely used to generate simulations of complex and nonlinear systems. Despite its strength and accuracy, the limitations of FEA can be summarized into two aspects: a) running high-fidelity FEA often requires significant computational cost and consumes a large amount of time; b) FEA is a deterministic method that is insufficient for uncertainty quantification (UQ) when modeling complex systems with various types of uncertainties. In this paper, a physics-informed data-driven surrogate model, named Neural Process Aided Ordinary Differential Equation (NP-ODE), is proposed to model the FEA simulations and capture both input and output uncertainties. To validate the advantages of the proposed NP-ODE, we conduct experiments on both the simulation data generated from a given ordinary differential equation and the data collected from a real FEA platform for tribocorrosion. The performances of the proposed NP-ODE and several benchmark methods are compared. The results show that the proposed NP-ODE outperforms benchmark methods. The NP-ODE method realizes the smallest predictive error as well as generates the most reasonable confidence interval having the best coverage on testing data points.

StressNet: Deep Learning to Predict Stress With Fracture Propagation in Brittle Materials

Catastrophic failure in brittle materials is often due to the rapid growth and coalescence of cracks aided by high internal stresses. Hence, accurate prediction of maximum internal stress is critical to predicting time to failure and improving the fracture resistance and reliability of materials. Existing high-fidelity methods, such as the Finite-Discrete Element Model (FDEM), are limited by their high computational cost. Therefore, to reduce computational cost while preserving accuracy, a novel deep learning model, "StressNet," is proposed to predict the entire sequence of maximum internal stress based on fracture propagation and the initial stress data. More specifically, the Temporal Independent Convolutional Neural Network (TI-CNN) is designed to capture the spatial features of fractures like fracture path and spall regions, and the Bidirectional Long Short-term Memory (Bi-LSTM) Network is adapted to capture the temporal features. By fusing these features, the evolution in time of the maximum internal stress can be accurately predicted. Moreover, an adaptive loss function is designed by dynamically integrating the Mean Squared Error (MSE) and the Mean Absolute Percentage Error (MAPE), to reflect the fluctuations in maximum internal stress. After training, the proposed model is able to compute accurate multi-step predictions of maximum internal stress in approximately 20 seconds, as compared to the FDEM run time of 4 hours, with an average MAPE of 2% relative to test data.