Abstract:Soft, growing vine robots are well-suited for exploring cluttered, unknown environments, and are theorized to be performant during structural collapse incidents caused by earthquakes, fires, explosions, and material flaws. These vine robots grow from the tip, enabling them to navigate rubble-filled passageways easily. State-of-the-art vine robots have been tested in archaeological and other field settings, but their translational capabilities to urban search and rescue (USAR) are not well understood. To this end, we present a set of experiments designed to test the limits of a vine robot system, the Soft Pathfinding Robotic Observation Unit (SPROUT), operating in an engineered collapsed structure. Our testing is driven by a taxonomy of difficulty derived from the challenges USAR crews face navigating void spaces and their associated hazards. Initial experiments explore the viability of the vine robot form factor, both ideal and implemented, as well as the control and sensorization of the system. A secondary set of experiments applies domain-specific design improvements to increase the portability and reliability of the system. SPROUT can grow through tight apertures, around corners, and into void spaces, but requires additional development in sensorization to improve control and situational awareness.
Abstract:Knowing the state of a robot is critical for many problems, such as feedback control. For continuum robots, state estimation is incredibly challenging. First, the motion of a continuum robot involves many kinematic states, including poses, strains, and velocities. Second, all these states are infinite-dimensional due to the robot's flexible property. It has remained unclear whether these infinite-dimensional states are observable at all using existing sensing techniques. Recently, we presented a solution to this challenge. It was a mechanics-based dynamic state estimation algorithm, called a Cosserat theoretic boundary observer, which could recover all the infinite-dimensional robot states by only measuring the velocity twist of the tip. In this work, we generalize the algorithm to incorporate tip pose measurements for more tuning freedom. We also validate this algorithm offline using recorded experimental data of a tendon-driven continuum robot. Specifically, we feed the recorded tension of the tendon and the recorded tip measurements into a numerical solver of the Cosserat rod model based on our continuum robot. It is observed that, even with purposely deviated initialization, the state estimates by our algorithm quickly converge to the recorded ground truth states and closely follow the robot's actual motion.
Abstract:Flexible robots have advantages over rigid robots in their ability to conform physically to their environment and to form a wide variety of shapes. Sensing the force applied by or to flexible robots is useful for both navigation and manipulation tasks, but it is challenging due to the need for the sensors to withstand the robots' shape change without encumbering their functionality. Also, for robots with long or large bodies, the number of sensors required to cover the entire surface area of the robot body can be prohibitive due to high cost and complexity. We present a novel soft air pocket force sensor that is highly flexible, lightweight, relatively inexpensive, and easily scalable to various sizes. Our sensor produces a change in internal pressure that is linear with the applied force. We present results of experimental testing of how uncontrollable factors (contact location and contact area) and controllable factors (initial internal pressure, thickness, size, and number of interior seals) affect the sensitivity. We demonstrate our sensor applied to a vine robot-a soft inflatable robot that "grows" from the tip via eversion-and we show that the robot can successfully grow and steer towards an object with which it senses contact.
Abstract:Soft, growing inflated beam robots, also known as everting vine robots, have previously been shown to navigate confined spaces with ease. Less is known about their ability to navigate three-dimensional open spaces where they have the potential to collapse under their own weight as they attempt to move through a space. Previous work has studied collapse of inflated beams and vine robots due to purely transverse or purely axial external loads. Here, we extend previous models to predict the length at which straight vine robots will collapse under their own weight at arbitrary launch angle relative to gravity, inflated diameter, and internal pressure. Our model successfully predicts the general trends of collapse behavior of straight vine robots. We find that collapse length increases non-linearly with the robot's launch angle magnitude, linearly with the robot's diameter, and with the square root of the robot's internal pressure. We also demonstrate the use of our model to determine the robot parameters required to grow a vine robot across a gap in the floor. This work forms the foundation of an approach for modeling the collapse of vine robots and inflated beams in arbitrary shapes.
Abstract:Serially connected robots are promising candidates for performing tasks in confined spaces such as search-and-rescue in large-scale disasters. Such robots are typically limbless, and we hypothesize that the addition of limbs could improve mobility. However, a challenge in designing and controlling such devices lies in the coordination of high-dimensional redundant modules in a way that improves mobility. Here we develop a general framework to control serially connected multi-legged robots. Specifically, we combine two approaches to build a general shape control scheme which can provide baseline patterns of self-deformation ("gaits") for effective locomotion in diverse robot morphologies. First, we take inspiration from a dimensionality reduction and a biological gait classification scheme to generate cyclic patterns of body deformation and foot lifting/lowering, which facilitate generation of arbitrary substrate contact patterns. Second, we use geometric mechanics methods to facilitates identification of optimal phasing of these undulations to maximize speed and/or stability. Our scheme allows the development of effective gaits in multi-legged robots locomoting on flat frictional terrain with diverse number of limbs (4, 6, 16, and even 0 limbs) and body actuation capabilities (including sidewinding gaits on limbless devices). By properly coordinating the body undulation and the leg placement, our framework combines the advantages of both limbless robots (modularity) and legged robots (mobility). We expect that our framework can provide general control schemes for the rapid deployment of general multi-legged robots, paving the ways toward machines that can traverse complex environments under real-life conditions.