Iterative Learning Control with Mismatch Compensation for Residual Vibration Suppression in Delta Robots

Unwanted vibrations stemming from the energy-optimized design of Delta robots pose a challenge in their operation, especially with respect to precise reference tracking. To improve tracking accuracy, this paper proposes an adaptive mismatch-compensated iterative learning controller based on input shaping techniques. We establish a dynamic model considering the electromechanical rigid-flexible coupling of the Delta robot, which integrates the permanent magnet synchronous motor. Using this model, we design an optimization-based input shaper, considering the natural frequency of the robot, which varies with the configuration. We proposed an iterative learning controller for the delta robot to improve tracking accuracy. Our iterative learning controller incorporates model mismatch where the mismatch approximated by a fuzzy logic structure. The convergence property of the proposed controller is proved using a Barrier Composite Energy Function, providing a guarantee that the tracking errors along the iteration axis converge to zero. Moreover, adaptive parameter update laws are designed to ensure convergence. Finally, we perform a series of high-fidelity simulations of the Delta robot using Simscape to demonstrate the effectiveness of the proposed control strategy.

Singularity-Avoidance Control of Robotic Systems with Model Mismatch and Actuator Constraints

Singularities, manifesting as special configuration states, deteriorate robot performance and may even lead to a loss of control over the system. This paper addresses the kinematic singularity concerns in robotic systems with model mismatch and actuator constraints through control barrier functions (CBFs). We propose a learning-based control strategy to prevent robots entering singularity regions. More precisely, we leverage Gaussian process (GP) regression to learn the unknown model mismatch, where the prediction error is restricted by a deterministic bound. Moreover, we offer the criteria for parameter selection to ensure the feasibility of CBFs subject to actuator constraints. The proposed approach is validated by high-fidelity simulations on a 2 degrees-of-freedom (DoFs) planar robot.

Safe Time-Varying Optimization based on Gaussian Processes with Spatio-Temporal Kernel

Ensuring safety is a key aspect in sequential decision making problems, such as robotics or process control. The complexity of the underlying systems often makes finding the optimal decision challenging, especially when the safety-critical system is time-varying. Overcoming the problem of optimizing an unknown time-varying reward subject to unknown time-varying safety constraints, we propose TVSafeOpt, a new algorithm built on Bayesian optimization with a spatio-temporal kernel. The algorithm is capable of safely tracking a time-varying safe region without the need for explicit change detection. Optimality guarantees are also provided for the algorithm when the optimization problem becomes stationary. We show that TVSafeOpt compares favorably against SafeOpt on synthetic data, both regarding safety and optimality. Evaluation on a realistic case study with gas compressors confirms that TVSafeOpt ensures safety when solving time-varying optimization problems with unknown reward and safety functions.

Adaptive Bayesian Optimization for High-Precision Motion Systems

Controller tuning and parameter optimization are crucial in system design to improve closed-loop system performance. Bayesian optimization has been established as an efficient model-free controller tuning and adaptation method. However, Bayesian optimization methods are computationally expensive and therefore difficult to use in real-time critical scenarios. In this work, we propose a real-time purely data-driven, model-free approach for adaptive control, by online tuning low-level controller parameters. We base our algorithm on GoOSE, an algorithm for safe and sample-efficient Bayesian optimization, for handling performance and stability criteria. We introduce multiple computational and algorithmic modifications for computational efficiency and parallelization of optimization steps. We further evaluate the algorithm's performance on a real precision-motion system utilized in semiconductor industry applications by modifying the payload and reference stepsize and comparing it to an interpolated constrained optimization-based baseline approach.

MPC of Uncertain Nonlinear Systems with Meta-Learning for Fast Adaptation of Neural Predictive Models

In this paper, we consider the problem of reference tracking in uncertain nonlinear systems. A neural State-Space Model (NSSM) is used to approximate the nonlinear system, where a deep encoder network learns the nonlinearity from data, and a state-space component captures the temporal relationship. This transforms the nonlinear system into a linear system in a latent space, enabling the application of model predictive control (MPC) to determine effective control actions. Our objective is to design the optimal controller using limited data from the \textit{target system} (the system of interest). To this end, we employ an implicit model-agnostic meta-learning (iMAML) framework that leverages information from \textit{source systems} (systems that share similarities with the target system) to expedite training in the target system and enhance its control performance. The framework consists of two phases: the (offine) meta-training phase learns a aggregated NSSM using data from source systems, and the (online) meta-inference phase quickly adapts this aggregated model to the target system using only a few data points and few online training iterations, based on local loss function gradients. The iMAML algorithm exploits the implicit function theorem to exactly compute the gradient during training, without relying on the entire optimization path. By focusing solely on the optimal solution, rather than the path, we can meta-train with less storage complexity and fewer approximations than other contemporary meta-learning algorithms. We demonstrate through numerical examples that our proposed method can yield accurate predictive models by adaptation, resulting in a downstream MPC that outperforms several baselines.

Safe Risk-averse Bayesian Optimization for Controller Tuning

Controller tuning and parameter optimization are crucial in system design to improve both the controller and underlying system performance. Bayesian optimization has been established as an efficient model-free method for controller tuning and adaptation. Standard methods, however, are not enough for high-precision systems to be robust with respect to unknown input-dependent noise and stable under safety constraints. In this work, we present a novel data-driven approach, RaGoOSE, for safe controller tuning in the presence of heteroscedastic noise, combining safe learning with risk-averse Bayesian optimization. We demonstrate the method for synthetic benchmark and compare its performance to established BO-based tuning methods. We further evaluate RaGoOSE performance on a real precision-motion system utilized in semiconductor industry applications and compare it to the built-in auto-tuning routine.

Drone-based Volume Estimation in Indoor Environments

Volume estimation in large indoor spaces is an important challenge in robotic inspection of industrial warehouses. We propose an approach for volume estimation for autonomous systems using visual features for indoor localization and surface reconstruction from 2D-LiDAR measurements. A Gaussian Process-based model incorporates information collected from measurements given statistical prior information about the terrain, from which the volume estimate is computed. Our algorithm finds feasible trajectories which minimize the uncertainty of the volume estimate. We show results in simulation for the surface reconstruction and volume estimate of topographic data.

Meta-Learning Priors for Safe Bayesian Optimization

In robotics, optimizing controller parameters under safety constraints is an important challenge. Safe Bayesian optimization (BO) quantifies uncertainty in the objective and constraints to safely guide exploration in such settings. Hand-designing a suitable probabilistic model can be challenging, however. In the presence of unknown safety constraints, it is crucial to choose reliable model hyper-parameters to avoid safety violations. Here, we propose a data-driven approach to this problem by meta-learning priors for safe BO from offline data. We build on a meta-learning algorithm, F-PACOH, capable of providing reliable uncertainty quantification in settings of data scarcity. As core contribution, we develop a novel framework for choosing safety-compliant priors in a data-riven manner via empirical uncertainty metrics and a frontier search algorithm. On benchmark functions and a high-precision motion system, we demonstrate that our meta-learned priors accelerate the convergence of safe BO approaches while maintaining safety.

Data-driven Reference Trajectory Optimization for Precision Motion Systems

We propose an optimization-based method to improve contour tracking performance on precision motion stages by modifying the reference trajectory, without changing the built-in low-level controller. The position of the precision motion stage is predicted with data-driven models. First, a linear low-fidelity model is used to optimize traversal time, by changing the path velocity and acceleration profiles. Second, a non-linear high-fidelity model is used to refine the previously found time-optimal solution. We experimentally demonstrate that the method is capable of improving the productivity vs. accuracy trade-off for a high precision motion stage. Given the data-based nature of the models used, we claim that the method can easily be adapted to a wide family of precision motion systems.

Advanced Manufacturing Configuration by Sample-efficient Batch Bayesian Optimization

We propose a framework for the configuration and operation of expensive-to-evaluate advanced manufacturing methods, based on Bayesian optimization. The framework unifies a tailored acquisition function, a parallel acquisition procedure, and the integration of process information providing context to the optimization procedure. The novel acquisition function is demonstrated and analyzed on benchmark illustrative problems. We apply the optimization approach to atmospheric plasma spraying in simulation and experiments. Our results demonstrate that the proposed framework can efficiently find input parameters that produce the desired outcome and minimize the process cost.