Hard Sample Mining Enabled Contrastive Feature Learning for Wind Turbine Pitch System Fault Diagnosis

The efficient utilization of wind power by wind turbines relies on the ability of their pitch systems to adjust blade pitch angles in response to varying wind speeds. However, the presence of multiple fault types in the pitch system poses challenges in accurately classifying these faults. This paper proposes a novel method based on hard sample mining-enabled contrastive feature learning (HSMCFL) to address this problem. The proposed method employs cosine similarity to identify hard samples and subsequently leverages contrastive feature learning to enhance representation learning through the construction of hard sample pairs. Furthermore, a multilayer perceptron is trained using the learned discriminative representations to serve as an efficient classifier. To evaluate the effectiveness of the proposed method, two real datasets comprising wind turbine pitch system cog belt fracture data are utilized. The fault diagnosis performance of the proposed method is compared against existing methods, and the results demonstrate its superior performance. The proposed approach exhibits significant improvements in fault diagnosis accuracy, providing promising prospects for enhancing the reliability and efficiency of wind turbine pitch system fault diagnosis.

SCCAM: Supervised Contrastive Convolutional Attention Mechanism for Ante-hoc Interpretable Fault Diagnosis with Limited Fault Samples

In real industrial processes, fault diagnosis methods are required to learn from limited fault samples since the procedures are mainly under normal conditions and the faults rarely occur. Although attention mechanisms have become popular in the field of fault diagnosis, the existing attention-based methods are still unsatisfying for the above practical applications. First, pure attention-based architectures like transformers need a large number of fault samples to offset the lack of inductive biases thus performing poorly under limited fault samples. Moreover, the poor fault classification dilemma further leads to the failure of the existing attention-based methods to identify the root causes. To address the aforementioned issues, we innovatively propose a supervised contrastive convolutional attention mechanism (SCCAM) with ante-hoc interpretability, which solves the root cause analysis problem under limited fault samples for the first time. The proposed SCCAM method is tested on a continuous stirred tank heater and the Tennessee Eastman industrial process benchmark. Three common fault diagnosis scenarios are covered, including a balanced scenario for additional verification and two scenarios with limited fault samples (i.e., imbalanced scenario and long-tail scenario). The comprehensive results demonstrate that the proposed SCCAM method can achieve better performance compared with the state-of-the-art methods on fault classification and root cause analysis.

An Order-Invariant and Interpretable Hierarchical Dilated Convolution Neural Network for Chemical Fault Detection and Diagnosis

Fault detection and diagnosis is significant for reducing maintenance costs and improving health and safety in chemical processes. Convolution neural network (CNN) is a popular deep learning algorithm with many successful applications in chemical fault detection and diagnosis tasks. However, convolution layers in CNN are very sensitive to the order of features, which can lead to instability in the processing of tabular data. Optimal order of features result in better performance of CNN models but it is expensive to seek such optimal order. In addition, because of the encapsulation mechanism of feature extraction, most CNN models are opaque and have poor interpretability, thus failing to identify root-cause features without human supervision. These difficulties inevitably limit the performance and credibility of CNN methods. In this paper, we propose an order-invariant and interpretable hierarchical dilated convolution neural network (HDLCNN), which is composed by feature clustering, dilated convolution and the shapley additive explanations (SHAP) method. The novelty of HDLCNN lies in its capability of processing tabular data with features of arbitrary order without seeking the optimal order, due to the ability to agglomerate correlated features of feature clustering and the large receptive field of dilated convolution. Then, the proposed method provides interpretability by including the SHAP values to quantify feature contribution. Therefore, the root-cause features can be identified as the features with the highest contribution. Computational experiments are conducted on the Tennessee Eastman chemical process benchmark dataset. Compared with the other methods, the proposed HDLCNN-SHAP method achieves better performance on processing tabular data with features of arbitrary order, detecting faults, and identifying the root-cause features.

SCLIFD:Supervised Contrastive Knowledge Distillation for Incremental Fault Diagnosis under Limited Fault Data

Intelligent fault diagnosis has made extraordinary advancements currently. Nonetheless, few works tackle class-incremental learning for fault diagnosis under limited fault data, i.e., imbalanced and long-tailed fault diagnosis, which brings about various notable challenges. Initially, it is difficult to extract discriminative features from limited fault data. Moreover, a well-trained model must be retrained from scratch to classify the samples from new classes, thus causing a high computational burden and time consumption. Furthermore, the model may suffer from catastrophic forgetting when trained incrementally. Finally, the model decision is biased toward the new classes due to the class imbalance. The problems can consequently lead to performance degradation of fault diagnosis models. Accordingly, we introduce a supervised contrastive knowledge distillation for incremental fault diagnosis under limited fault data (SCLIFD) framework to address these issues, which extends the classical incremental classifier and representation learning (iCaRL) framework from three perspectives. Primarily, we adopt supervised contrastive knowledge distillation (KD) to enhance its representation learning capability under limited fault data. Moreover, we propose a novel prioritized exemplar selection method adaptive herding (AdaHerding) to restrict the increase of the computational burden, which is also combined with KD to alleviate catastrophic forgetting. Additionally, we adopt the cosine classifier to mitigate the adverse impact of class imbalance. We conduct extensive experiments on simulated and real-world industrial processes under different imbalance ratios. Experimental results show that our SCLIFD outperforms the existing methods by a large margin.