Abstract:Efficient material logistics play a critical role in controlling costs and schedules in the construction industry. However, manual material handling remains prone to inefficiencies, delays, and safety risks. Autonomous forklifts offer a promising solution to streamline on-site logistics, reducing reliance on human operators and mitigating labor shortages. This paper presents the development and evaluation of the Autonomous Dynamic All-terrain Pallet Transporter (ADAPT), a fully autonomous off-road forklift designed for construction environments. Unlike structured warehouse settings, construction sites pose significant challenges, including dynamic obstacles, unstructured terrain, and varying weather conditions. To address these challenges, our system integrates AI-driven perception techniques with traditional approaches for decision making, planning, and control, enabling reliable operation in complex environments. We validate the system through extensive real-world testing, comparing its long-term performance against an experienced human operator across various weather conditions. We also provide a comprehensive analysis of challenges and key lessons learned, contributing to the advancement of autonomous heavy machinery. Our findings demonstrate that autonomous outdoor forklifts can operate near human-level performance, offering a viable path toward safer and more efficient construction logistics.
Abstract:Forestry machines operated in forest production environments face challenges when performing manipulation tasks, especially regarding the complicated dynamics of underactuated crane systems and the heavy weight of logs to be grasped. This study investigates the feasibility of using reinforcement learning for forestry crane manipulators in grasping and lifting heavy wood logs autonomously. We first build a simulator using Mujoco physics engine to create realistic scenarios, including modeling a forestry crane with 8 degrees of freedom from CAD data and wood logs of different sizes. We further implement a velocity controller for autonomous log grasping with deep reinforcement learning using a curriculum strategy. Utilizing our new simulator, the proposed control strategy exhibits a success rate of 96% when grasping logs of different diameters and under random initial configurations of the forestry crane. In addition, reward functions and reinforcement learning baselines are implemented to provide an open-source benchmark for the community in large-scale manipulation tasks. A video with several demonstrations can be seen at https://www.acin.tuwien.ac.at/en/d18a/