Abstract:Current robotic manipulators require fast and efficient motion-planning algorithms to operate in cluttered environments. State-of-the-art sampling-based motion planners struggle to scale to high-dimensional configuration spaces and are inefficient in complex environments. This inefficiency arises because these planners utilize either uniform or hand-crafted sampling heuristics within the configuration space. To address these challenges, we present the Spatial-informed Motion Planning Network (SIMPNet). SIMPNet consists of a stochastic graph neural network (GNN)-based sampling heuristic for informed sampling within the configuration space. The sampling heuristic of SIMPNet encodes the workspace embedding into the configuration space through a cross-attention mechanism. It encodes the manipulator's kinematic structure into a graph, which is used to generate informed samples within the framework of sampling-based motion planning algorithms. We have evaluated the performance of SIMPNet using a UR5e robotic manipulator operating within simple and complex workspaces, comparing it against baseline state-of-the-art motion planners. The evaluation results show the effectiveness and advantages of the proposed planner compared to the baseline planners.
Abstract:This paper introduces a unique force control and adaptation algorithm for a lightweight and low-complexity five-fingered robotic hand, namely an Integrated-Finger Robotic Hand (IFRH). The force control and adaptation algorithm is intuitive to design, easy to implement, and improves the grasping functionality through feedforward adaptation automatically. Specifically, we have extended Youla-parameterization which is traditionally used in feedback controller design into a feedforward iterative learning control algorithm (ILC). The uniqueness of such an extension is that both the feedback and feedforward controllers are parameterized over one unified design parameter which can be easily customized based on the desired closed-loop performance. While Youla-parameterization and ILC have been explored in the past on various applications, our unique parameterization and computational methods make the design intuitive and easy to implement. This provides both robust and adaptive learning capabilities, and our application rivals the complexity of many robotic hand control systems. Extensive experimental tests have been conducted to validate the effectiveness of our method.
Abstract:Industrial manipulators have extensively collaborated with human operators to execute tasks, e.g., disassembly of end-of-use products, in intelligent remanufacturing. A safety task execution requires real-time path planning for the manipulator's end-effector to autonomously avoid human operators. This is even more challenging when the end-effector needs to follow a planned path while avoiding the collision between the manipulator body and human operators, which is usually computationally expensive and limits real-time application. This paper proposes an efficient hybrid motion planning algorithm that consists of an A$^*$ algorithm and an online manipulator reconfiguration mechanism (OMRM) to tackle such challenges in task and configuration spaces respectively. The A$^*$ algorithm is first leveraged to plan the shortest collision-free path of the end-effector in task space. When the manipulator body is risky to the human operator, our OMRM then selects an alternative joint configuration with minimum reconfiguration effort from a database to assist the manipulator to follow the planned path and avoid the human operator simultaneously. The database of manipulator reconfiguration establishes the relationship between the task and configuration space offline using forward kinematics, and is able to provide multiple reconfiguration candidates for a desired end-effector's position. The proposed new hybrid algorithm plans safe manipulator motion during the whole task execution. Extensive numerical and experimental studies, as well as comparison studies between the proposed one and the state-of-the-art ones, have been conducted to validate the proposed motion planning algorithm.
Abstract:There has been a growing utilization of industrial robots as complementary collaborators for human workers in re-manufacturing sites. Such a human-robot collaboration (HRC) aims to assist human workers in improving the flexibility and efficiency of labor-intensive tasks. In this paper, we propose a human-aware motion planning framework for HRC to effectively compute collision-free motions for manipulators when conducting collaborative tasks with humans. We employ a neural human motion prediction model to enable proactive planning for manipulators. Particularly, rather than blindly trusting and utilizing predicted human trajectories in the manipulator planning, we quantify uncertainties of the neural prediction model to further ensure human safety. Moreover, we integrate the uncertainty-aware prediction into a graph that captures key workspace elements and illustrates their interconnections. Then a graph neural network is leveraged to operate on the constructed graph. Consequently, robot motion planning considers both the dependencies among all the elements in the workspace and the potential influence of future movements of human workers. We experimentally validate the proposed planning framework using a 6-degree-of-freedom manipulator in a shared workspace where a human is performing disassembling tasks. The results demonstrate the benefits of our approach in terms of improving the smoothness and safety of HRC. A brief video introduction of this work is available as the supplemental materials.
Abstract:This paper presents a novel knowledge-informed graph neural planner (KG-Planner) to address the challenge of efficiently planning collision-free motions for robots in high-dimensional spaces, considering both static and dynamic environments involving humans. Unlike traditional motion planners that struggle with finding a balance between efficiency and optimality, the KG-Planner takes a different approach. Instead of relying solely on a neural network or imitating the motions of an oracle planner, our KG-Planner integrates explicit physical knowledge from the workspace. The integration of knowledge has two key aspects: (1) we present an approach to design a graph that can comprehensively model the workspace's compositional structure. The designed graph explicitly incorporates critical elements such as robot joints, obstacles, and their interconnections. This representation allows us to capture the intricate relationships between these elements. (2) We train a Graph Neural Network (GNN) that excels at generating nearly optimal robot motions. In particular, the GNN employs a layer-wise propagation rule to facilitate the exchange and update of information among workspace elements based on their connections. This propagation emphasizes the influence of these elements throughout the planning process. To validate the efficacy and efficiency of our KG-Planner, we conduct extensive experiments in both static and dynamic environments. These experiments include scenarios with and without human workers. The results of our approach are compared against existing methods, showcasing the superior performance of the KG-Planner. A short video introduction of this work is available (video link provided in the paper).
Abstract:Iterative learning control (ILC) is a method for reducing system tracking or estimation errors over multiple iterations by using information from past iterations. The disturbance observer (DOB) is used to estimate and mitigate disturbances within the system, while the system is being affected by them. ILC enhances system performance by introducing a feedforward signal in each iteration. However, its effectiveness may diminish if the conditions change during the iterations. On the other hand, although DOB effectively mitigates the effects of new disturbances, it cannot entirely eliminate them as it operates reactively. Therefore, neither ILC nor DOB alone can ensure sufficient robustness in challenging scenarios. This study focuses on the simultaneous utilization of ILC and DOB to enhance system robustness. The proposed methodology specifically targets dynamically different linearized systems performing repetitive tasks. The systems share similar forms but differ in dynamics (e.g. sizes, masses, and controllers). Consequently, the design of learning filters must account for these differences in dynamics. To validate the approach, the study establishes a theoretical framework for designing learning filters in conjunction with DOB. The validity of the framework is then confirmed through numerical studies and experimental tests conducted on unmanned aerial vehicles (UAVs). Although UAVs are nonlinear systems, the study employs a linearized controller as they operate in proximity to the hover condition. A video introduction of this paper is available via this link: https://zh.engr.tamu.edu/wp-content/uploads/sites/310/2024/02/ILCDOB_v3f.mp4.
Abstract:This paper presents a deep learning enhanced adaptive unscented Kalman filter (UKF) for predicting human arm motion in the context of manufacturing. Unlike previous network-based methods that solely rely on captured human motion data, which is represented as bone vectors in this paper, we incorporate a human arm dynamic model into the motion prediction algorithm and use the UKF to iteratively forecast human arm motions. Specifically, a Lagrangian-mechanics-based physical model is employed to correlate arm motions with associated muscle forces. Then a Recurrent Neural Network (RNN) is integrated into the framework to predict future muscle forces, which are transferred back to future arm motions based on the dynamic model. Given the absence of measurement data for future human motions that can be input into the UKF to update the state, we integrate another RNN to directly predict human future motions and treat the prediction as surrogate measurement data fed into the UKF. A noteworthy aspect of this study involves the quantification of uncertainties associated with both the data-driven and physical models in one unified framework. These quantified uncertainties are used to dynamically adapt the measurement and process noises of the UKF over time. This adaption, driven by the uncertainties of the RNN models, addresses inaccuracies stemming from the data-driven model and mitigates discrepancies between the assumed and true physical models, ultimately enhancing the accuracy and robustness of our predictions. Compared to the traditional RNN-based prediction, our method demonstrates improved accuracy and robustness in extensive experimental validations of various types of human motions.
Abstract:Product disassembly plays a crucial role in the recycling, remanufacturing, and reuse of end-of-use (EoU) products. However, the current manual disassembly process is inefficient due to the complexity and variation of EoU products. While fully automating disassembly is not economically viable given the intricate nature of the task, there is potential in using human-robot collaboration (HRC) to enhance disassembly operations. HRC combines the flexibility and problem-solving abilities of humans with the precise repetition and handling of unsafe tasks by robots. Nevertheless, numerous challenges persist in technology, human workers, and remanufacturing work, that require comprehensive multidisciplinary research to bridge critical gaps. These challenges have motivated the authors to provide a detailed discussion on the opportunities and obstacles associated with introducing HRC to disassembly. In this regard, the authors have conducted a thorough review of the recent progress in HRC disassembly and present the insights gained from this analysis from three distinct perspectives: technology, workers, and work.
Abstract:Predicting human motion plays a crucial role in ensuring a safe and effective human-robot close collaboration in intelligent remanufacturing systems of the future. Existing works can be categorized into two groups: those focusing on accuracy, predicting a single future motion, and those generating diverse predictions based on observations. The former group fails to address the uncertainty and multi-modal nature of human motion, while the latter group often produces motion sequences that deviate too far from the ground truth or become unrealistic within historical contexts. To tackle these issues, we propose TransFusion, an innovative and practical diffusion-based model for 3D human motion prediction which can generate samples that are more likely to happen while maintaining a certain level of diversity. Our model leverages Transformer as the backbone with long skip connections between shallow and deep layers. Additionally, we employ the discrete cosine transform to model motion sequences in the frequency space, thereby improving performance. In contrast to prior diffusion-based models that utilize extra modules like cross-attention and adaptive layer normalization to condition the prediction on past observed motion, we treat all inputs, including conditions, as tokens to create a more lightweight model compared to existing approaches. Extensive experimental studies are conducted on benchmark datasets to validate the effectiveness of our human motion prediction model.
Abstract:Ensuring the safety of human workers in a collaborative environment with robots is of utmost importance. Although accurate pose prediction models can help prevent collisions between human workers and robots, they are still susceptible to critical errors. In this study, we propose a novel approach called deep ensembles of temporal graph neural networks (DE-TGN) that not only accurately forecast human motion but also provide a measure of prediction uncertainty. By leveraging deep ensembles and employing stochastic Monte-Carlo dropout sampling, we construct a volumetric field representing a range of potential future human poses based on covariance ellipsoids. To validate our framework, we conducted experiments using three motion capture datasets including Human3.6M, and two human-robot interaction scenarios, achieving state-of-the-art prediction error. Moreover, we discovered that deep ensembles not only enable us to quantify uncertainty but also improve the accuracy of our predictions.