Self-Sensing for Proprioception and Contact Detection in Soft Robots Using Shape Memory Alloy Artificial Muscles

Estimating a soft robot's pose and applied forces, also called proprioception, is crucial for safe interaction of the robot with its environment. However, most solutions for soft robot proprioception use dedicated sensors, particularly for external forces, which introduce design trade-offs, rigidity, and risk of failure. This work presents an approach for pose estimation and contact detection for soft robots actuated by shape memory alloy (SMA) artificial muscles, using no dedicated force sensors. Our framework uses the unique material properties of SMAs to self-sense their internal stress, via offboard measurements of their electrical resistance and in-situ temperature readings, in an existing fully-soft limb design. We demonstrate that a simple polynomial regression model on these measurements is sufficient to predict the robot's pose, under no-contact conditions. Then, we show that if an additional measurement of the true pose is available (e.g. from an already-in-place bending sensor), it is possible to predict a binary contact/no-contact using multiple combinations of self-sensing signals. Our hardware tests verify our hypothesis via a contact detection test with a human operator. This proof-of-concept validates that self-sensing signals in soft SMA-actuated soft robots can be used for proprioception and contact detection, and suggests a direction for integrating proprioception into soft robots without design compromises. Future work could employ machine learning for enhanced accuracy.

Maximizing Consistent Force Output for Shape Memory Alloy Artificial Muscles in Soft Robots

Soft robots have immense potential given their inherent safety and adaptability, but challenges in soft actuator forces and design constraints have limited scaling up soft robots to larger sizes. Electrothermal shape memory alloy (SMA) artificial muscles have the potential to create these large forces and high displacements, but consistently using these muscles under a well-defined model, in-situ in a soft robot, remains an open challenge. This article provides a system for maintaining the highest-possible consistent SMA forces, over long lifetimes, by combining a fatigue testing protocol with a supervisory control system for the muscles' internal temperature state. We propose a design of a soft limb with swap-able SMA muscles, and deploy the limb in a blocked-force test to quantify the relationship between the measured maximum force at different temperatures over different lifetimes. Then, by applying an invariance-based control system to maintain temperatures under our long-life limit, we demonstrate consistent high forces in a practical task over hundreds of cycles. The method we developed allows for practical implementation of SMAs in soft robots through characterizing and controlling their behavior in-situ, and provides a method to impose limits that maximize their consistent, repeatable behavior.

DisMech: A Discrete Differential Geometry-based Physical Simulator for Soft Robots and Structures

Fast, accurate, and generalizable simulations are a key enabler of modern advances in robot design and control. However, existing simulation frameworks in robotics either model rigid environments and mechanisms only, or if they include flexible or soft structures, suffer significantly in one or more of these performance areas. To close this "sim2real" gap, we introduce DisMech, a simulation environment that models highly dynamic motions of rod-like soft continuum robots and structures, quickly and accurately, with arbitrary connections between them. Our methodology combines a fully implicit discrete differential geometry-based physics solver with fast and accurate contact handling, all in an intuitive software interface. Crucially, we propose a gradient descent approach to easily map the motions of hardware robot prototypes to control inputs in DisMech. We validate DisMech through several highly-nuanced soft robot simulations while demonstrating an order of magnitude speed increase over previous state of the art. Our real2sim validation shows high physical accuracy versus hardware, even with complicated soft actuation mechanisms such as shape memory alloy wires. With its low computational cost, physical accuracy, and ease of use, DisMech can accelerate translation of sim-based control for both soft robotics and deformable object manipulation.

Safe Balancing Control of a Soft Legged Robot

Legged robots constructed from soft materials are commonly claimed to demonstrate safer, more robust environmental interactions than their rigid counterparts. However, this motivating feature of soft robots requires more rigorous development for comparison to rigid locomotion. This article presents a soft legged robot platform, Horton, and a feedback control system with safety guarantees on some aspects of its operation. The robot is constructed using a series of soft limbs, actuated by thermal shape memory alloy (SMA) wire muscles, with sensors for its position and its actuator temperatures. A supervisory control scheme maintains safe actuator states during the operation of a separate controller for the robot's pose. Experiments demonstrate that Horton can lift its leg and maintain a balancing stance, a precursor to locomotion. The supervisor is verified in hardware via a human interaction test during balancing, keeping all SMA muscles below a temperature threshold. This work represents the first demonstration of a safety-verified feedback system on any soft legged robot.