Self-Sensing for Proprioception and Contact Detection in Soft Robots Using Shape Memory Alloy Artificial Muscles

Estimating a soft robot's pose and applied forces, also called proprioception, is crucial for safe interaction of the robot with its environment. However, most solutions for soft robot proprioception use dedicated sensors, particularly for external forces, which introduce design trade-offs, rigidity, and risk of failure. This work presents an approach for pose estimation and contact detection for soft robots actuated by shape memory alloy (SMA) artificial muscles, using no dedicated force sensors. Our framework uses the unique material properties of SMAs to self-sense their internal stress, via offboard measurements of their electrical resistance and in-situ temperature readings, in an existing fully-soft limb design. We demonstrate that a simple polynomial regression model on these measurements is sufficient to predict the robot's pose, under no-contact conditions. Then, we show that if an additional measurement of the true pose is available (e.g. from an already-in-place bending sensor), it is possible to predict a binary contact/no-contact using multiple combinations of self-sensing signals. Our hardware tests verify our hypothesis via a contact detection test with a human operator. This proof-of-concept validates that self-sensing signals in soft SMA-actuated soft robots can be used for proprioception and contact detection, and suggests a direction for integrating proprioception into soft robots without design compromises. Future work could employ machine learning for enhanced accuracy.

Maximizing Consistent Force Output for Shape Memory Alloy Artificial Muscles in Soft Robots

Soft robots have immense potential given their inherent safety and adaptability, but challenges in soft actuator forces and design constraints have limited scaling up soft robots to larger sizes. Electrothermal shape memory alloy (SMA) artificial muscles have the potential to create these large forces and high displacements, but consistently using these muscles under a well-defined model, in-situ in a soft robot, remains an open challenge. This article provides a system for maintaining the highest-possible consistent SMA forces, over long lifetimes, by combining a fatigue testing protocol with a supervisory control system for the muscles' internal temperature state. We propose a design of a soft limb with swap-able SMA muscles, and deploy the limb in a blocked-force test to quantify the relationship between the measured maximum force at different temperatures over different lifetimes. Then, by applying an invariance-based control system to maintain temperatures under our long-life limit, we demonstrate consistent high forces in a practical task over hundreds of cycles. The method we developed allows for practical implementation of SMAs in soft robots through characterizing and controlling their behavior in-situ, and provides a method to impose limits that maximize their consistent, repeatable behavior.