Co-Designing Tools and Control Policies for Robust Manipulation

Inherent robustness in manipulation is prevalent in biological systems and critical for robotic manipulation systems due to real-world uncertainties and disturbances. This robustness relies not only on robust control policies but also on the design characteristics of the end-effectors. This paper introduces a bi-level optimization approach to co-designing tools and control policies to achieve robust manipulation. The approach employs reinforcement learning for lower-level control policy learning and multi-task Bayesian optimization for upper-level design optimization. Diverging from prior approaches, we incorporate caging-based robustness metrics into both levels, ensuring manipulation robustness against disturbances and environmental variations. Our method is evaluated in four non-prehensile manipulation environments, demonstrating improvements in task success rate under disturbances and environment changes. A real-world experiment is also conducted to validate the framework's practical effectiveness.