Design and Control of a Novel Six-Degree-of-Freedom Hybrid Robotic Arm

Robotic arms are key components in fruit-harvesting robots. In agricultural settings, conventional serial or parallel robotic arms often fall short in meeting the demands for a large workspace, rapid movement, enhanced capability of obstacle avoidance and affordability. This study proposes a novel hybrid six-degree-of-freedom (DoF) robotic arm that combines the advantages of parallel and serial mechanisms. Inspired by yoga, we designed two sliders capable of moving independently along a single rail, acting as two feet. These sliders are interconnected with linkages and a meshed-gear set, allowing the parallel mechanism to lower itself and perform a split to pass under obstacles. This unique feature allows the arm to avoid obstacles such as pipes, tables and beams typically found in greenhouses. Integrated with serially mounted joints, the patented hybrid arm is able to maintain the end's pose even when it moves with a mobile platform, facilitating fruit picking with the optimal pose in dynamic conditions. Moreover, the hybrid arm's workspace is substantially larger, being almost three times the volume of UR3 serial arms and fourteen times that of the ABB IRB parallel arms. Experiments show that the repeatability errors are 0.017 mm, 0.03 mm and 0.109 mm for the two sliders and the arm's end, respectively, providing sufficient precision for agricultural robots.

Multi-Arm Robot Task Planning for Fruit Harvesting Using Multi-Agent Reinforcement Learning

The emergence of harvesting robotics offers a promising solution to the issue of limited agricultural labor resources and the increasing demand for fruits. Despite notable advancements in the field of harvesting robotics, the utilization of such technology in orchards is still limited. The key challenge is to improve operational efficiency. Taking into account inner-arm conflicts, couplings of DoFs, and dynamic tasks, we propose a task planning strategy for a harvesting robot with four arms in this paper. The proposed method employs a Markov game framework to formulate the four-arm robotic harvesting task, which avoids the computational complexity of solving an NP-hard scheduling problem. Furthermore, a multi-agent reinforcement learning (MARL) structure with a fully centralized collaboration protocol is used to train a MARL-based task planning network. Several simulations and orchard experiments are conducted to validate the effectiveness of the proposed method for a multi-arm harvesting robot in comparison with the existing method.

Push and Drag: An Active Obstacle Separation Method for Fruit Harvesting Robots

Selectively picking a target fruit surrounded by obstacles is one of the major challenges for fruit harvesting robots. Different from traditional obstacle avoidance methods, this paper presents an active obstacle separation strategy that combines push and drag motions. The separation motion and trajectory are generated based on the 3D visual perception of the obstacle information around the target. A linear push is used to clear the obstacles from the area below the target, while a zig-zag push that contains several linear motions is proposed to push aside more dense obstacles. The zig-zag push can generate multi-directional pushes and the side-to-side motion can break the static contact force between the target and obstacles, thus helping the gripper to receive a target in more complex situations. Moreover, we propose a novel drag operation to address the issue of mis-capturing obstacles located above the target, in which the gripper drags the target to a place with fewer obstacles and then pushes back to move the obstacles aside for further detachment. Furthermore, an image processing pipeline consisting of color thresholding, object detection using deep learning and point cloud operation, is developed to implement the proposed method on a harvesting robot. Field tests show that the proposed method can improve the picking performance substantially. This method helps to enable complex clusters of fruits to be harvested with a higher success rate than conventional methods.

Design and Evaluation of a Novel Cable-Driven Gripper with Perception Capabilities for Strawberry Picking Robots

This paper presents a novel cable-driven gripper with perception capabilities for autonomous harvesting of strawberries. Experiments show that the gripper allows for more accurate and faster picking of strawberries compared to existing systems. The gripper consists of four functional parts for sensing, picking, transmission, and storing. It has six fingers that open to form a closed space to swallow a target strawberry and push other surrounding berries away from the target. Equipped with three IR sensors, the gripper controls a manipulator arm to correct for positional error, and can thus pick strawberries that are not exactly localized by the vision algorithm, improving the robustness. Experiments show that the gripper is gentle on the berries as it merely cuts the stem and there is no physical interaction with the berries during the cutting process. We show that the gripper has close-to-perfect successful picking rate when addressing isolated strawberries. By including internal perception, we get high positional error tolerance, and avoid using slow, high-level closed-loop control. Moreover, the gripper can store several berries, which reduces the overall travel distance for the manipulator, and decreases the time needed to pick a single strawberry substantially. The experiments show that the gripper design decreased picking execution time noticeably compared to results found in literature.