Abstract:We propose a versatile robotic system for kitting and assembly tasks which uses no jigs or commercial tool changers. Instead of specialized end effectors, it uses its two-finger grippers to grasp and hold tools to perform subtasks such as screwing and suctioning. A third gripper is used as a precision picking and centering tool, and uses in-built passive compliance to compensate for small position errors and uncertainty. A novel grasp point detection for bin picking is described for the kitting task, using a single depth map. Using the proposed system we competed in the Assembly Challenge of the Industrial Robotics Category of the World Robot Challenge at the World Robot Summit 2018, obtaining 4th place and the SICE award for lean design and versatile tool use. We show the effectiveness of our approach through experiments performed during the competition.
Abstract:This paper proposes a novel robotic hand design for assembly tasks. The idea is to combine two simple grippers -- an inner gripper which is used for precise alignment, and an outer gripper which is used for stable holding. Conventional robotic hands require complicated compliant mechanisms or complicated control strategy and force sensing to conduct assemble tasks, which makes them costly and difficult to pick and arrange small objects like screws or washers. Compared to the conventional hands, the proposed design provides a low-cost solution for aligning, picking up, and arranging various objects by taking advantages of the geometric constraints of the positioning fingers and gravity. It is able to deal with small screws and washers, and eliminate the position errors of cylindrical objects or objects with cylindrical holes. In the experiments, both real-world tasks and quantitative analysis are performed to validate the aligning, picking, and arrangements abilities of the design.