Enhancing Hardware Fault Tolerance in Machines with Reinforcement Learning Policy Gradient Algorithms

Industry is rapidly moving towards fully autonomous and interconnected systems that can detect and adapt to changing conditions, including machine hardware faults. Traditional methods for adding hardware fault tolerance to machines involve duplicating components and algorithmically reconfiguring a machine's processes when a fault occurs. However, the growing interest in reinforcement learning-based robotic control offers a new perspective on achieving hardware fault tolerance. However, limited research has explored the potential of these approaches for hardware fault tolerance in machines. This paper investigates the potential of two state-of-the-art reinforcement learning algorithms, Proximal Policy Optimization (PPO) and Soft Actor-Critic (SAC), to enhance hardware fault tolerance into machines. We assess the performance of these algorithms in two OpenAI Gym simulated environments, Ant-v2 and FetchReach-v1. Robot models in these environments are subjected to six simulated hardware faults. Additionally, we conduct an ablation study to determine the optimal method for transferring an agent's knowledge, acquired through learning in a normal (pre-fault) environment, to a (post-)fault environment in a continual learning setting. Our results demonstrate that reinforcement learning-based approaches can enhance hardware fault tolerance in simulated machines, with adaptation occurring within minutes. Specifically, PPO exhibits the fastest adaptation when retaining the knowledge within its models, while SAC performs best when discarding all acquired knowledge. Overall, this study highlights the potential of reinforcement learning-based approaches, such as PPO and SAC, for hardware fault tolerance in machines. These findings pave the way for the development of robust and adaptive machines capable of effectively operating in real-world scenarios.

Unsupervised Work Behavior Pattern Extraction Based on Hierarchical Probabilistic Model

Evolving consumer demands and market trends have led to businesses increasingly embracing a production approach that prioritizes flexibility and customization. Consequently, factory workers must engage in tasks that are more complex than before. Thus, productivity depends on each worker's skills in assembling products. Therefore, analyzing the behavior of a worker is crucial for work improvement. However, manual analysis is time consuming and does not provide quick and accurate feedback. Machine learning have been attempted to automate the analyses; however, most of these methods need several labels for training. To this end, we extend the Gaussian process hidden semi-Markov model (GP-HSMM), to enable the rapid and automated analysis of worker behavior without pre-training. The model does not require labeled data and can automatically and accurately segment continuous motions into motion classes. The proposed model is a probabilistic model that hierarchically connects GP-HSMM and HSMM, enabling the extraction of behavioral patterns with different granularities. Furthermore, it mutually infers the parameters between the GP-HSMM and HSMM, resulting in accurate motion pattern extraction. We applied the proposed method to motion data in which workers assembled products at an actual production site. The accuracy of behavior pattern extraction was evaluated using normalized Levenshtein distance (NLD). The smaller the value of NLD, the more accurate is the pattern extraction. The NLD of motion patterns captured by GP-HSMM and HSMM layers in our proposed method was 0.50 and 0.33, respectively, which are the smallest compared to that of the baseline methods.