A Bimodal Hydrostatic Actuator for Robotic Legs with Compliant Fast Motion and High Lifting Force

Robotic legs have bimodal operations: swing phases when the leg needs to move quickly in the air (high-speed, low-force) and stance phases when the leg bears the weight of the system (low-speed, high-force). Sizing a traditional single-ratio actuation system for such extremum operations leads to oversized heavy electric motor and poor energy efficiency, which hinder the capability of legged systems that bear the mass of their actuators and energy source. This paper explores an actuation concept where a hydrostatic transmission is dynamically reconfigured using valves to suit the requirements of each phase of a robotic leg. An analysis of the mass-delay-flow trade-off for the switching valve is presented. Then, a custom actuation system is built and integrated on a robotic leg test bench to evaluate the concept. Experimental results show that 1) small motorized ball valves can make fast transitions between operating modes when designed for this task, 2) the proposed operating principle and control schemes allow for seamless transitions, even during an impact with the ground and 3) the actuator characteristics address the needs of a leg bimodal operation in terms of force, speed and compliance.

Multimodal Hydrostatic Actuators for Wearable Robots: A Preliminary Assessment of Mass-Saving and Energy-Efficiency Opportunities

Wearable robots are limited by their actuators performances because they must bear the weight of their own power system and energy source. This paper explores the idea of leveraging hybrid modes to meet multiple operating points with a lightweight and efficient system by using hydraulic valves to dynamically reconfigure the connections of a hydrostatic actuator. The analyzed opportunities consist in 1) switching between a highly geared power source or a fast power source, 2) dynamically connecting an energy accumulator and 3) using a locking mechanism for holding. Based on a knee exoskeleton case study analysis, results show that switching between gearing ratio can lead to a lighter and more efficient actuator. Also, results show that using an accumulator to provide a preload continuous force has great mass-saving potential, but does not reduce mass significantly if used as a power booster for short transients. Finally, using a locking valve can slightly reduce battery mass if the work cycle includes frequent stops. The operating principles of the proposed multimodal schemes are demonstrated with a one-DOF prototype.