A Text-Based Knowledge-Embedded Soft Sensing Modeling Approach for General Industrial Process Tasks Based on Large Language Model

Data-driven soft sensors (DDSS) have become mainstream methods for predicting key performance indicators in process industries. However, DDSS development requires complex and costly customized designs tailored to various tasks during the modeling process. Moreover, DDSS are constrained to a single structured data modality, limiting their ability to incorporate additional contextual knowledge. Furthermore, DDSSs' limited representation learning leads to weak predictive performance with scarce data. To address these challenges, we propose a general framework named LLM-TKESS (large language model for text-based knowledge-embedded soft sensing), harnessing the powerful general problem-solving capabilities, cross-modal knowledge transfer abilities, and few-shot capabilities of LLM for enhanced soft sensing modeling. Specifically, an auxiliary variable series encoder (AVS Encoder) is proposed to unleash LLM's potential for capturing temporal relationships within series and spatial semantic relationships among auxiliary variables. Then, we propose a two-stage fine-tuning alignment strategy: in the first stage, employing parameter-efficient fine-tuning through autoregressive training adjusts LLM to rapidly accommodate process variable data, resulting in a soft sensing foundation model (SSFM). Subsequently, by training adapters, we adapt the SSFM to various downstream tasks without modifying its architecture. Then, we propose two text-based knowledge-embedded soft sensors, integrating new natural language modalities to overcome the limitations of pure structured data models. Furthermore, benefiting from LLM's pre-existing world knowledge, our model demonstrates outstanding predictive capabilities in small sample conditions. Using the thermal deformation of air preheater rotor as a case study, we validate through extensive experiments that LLM-TKESS exhibits outstanding performance.

A Soft Sensor Method with Uncertainty-Awareness and Self-Explanation Based on Large Language Models Enhanced by Domain Knowledge Retrieval

Data-driven soft sensors are crucial in predicting key performance indicators in industrial systems. However, current methods predominantly rely on the supervised learning paradigms of parameter updating, which inherently faces challenges such as high development costs, poor robustness, training instability, and lack of interpretability. Recently, large language models (LLMs) have demonstrated significant potential across various domains, notably through In-Context Learning (ICL), which enables high-performance task execution with minimal input-label demonstrations and no prior training. This paper aims to replace supervised learning with the emerging ICL paradigm for soft sensor modeling to address existing challenges and explore new avenues for advancement. To achieve this, we propose a novel framework called the Few-shot Uncertainty-aware and self-Explaining Soft Sensor (LLM-FUESS), which includes the Zero-shot Auxiliary Variable Selector (LLM-ZAVS) and the Uncertainty-aware Few-shot Soft Sensor (LLM-UFSS). The LLM-ZAVS retrieves from the Industrial Knowledge Vector Storage to enhance LLMs' domain-specific knowledge, enabling zero-shot auxiliary variable selection. In the LLM-UFSS, we utilize text-based context demonstrations of structured data to prompt LLMs to execute ICL for predicting and propose a context sample retrieval augmentation strategy to improve performance. Additionally, we explored LLMs' AIGC and probabilistic characteristics to propose self-explanation and uncertainty quantification methods for constructing a trustworthy soft sensor. Extensive experiments demonstrate that our method achieved state-of-the-art predictive performance, strong robustness, and flexibility, effectively mitigates training instability found in traditional methods. To the best of our knowledge, this is the first work to establish soft sensor utilizing LLMs.