Automated Segmentation and Analysis of Microscopy Images of Laser Powder Bed Fusion Melt Tracks

With the increasing adoption of metal additive manufacturing (AM), researchers and practitioners are turning to data-driven approaches to optimise printing conditions. Cross-sectional images of melt tracks provide valuable information for tuning process parameters, developing parameter scaling data, and identifying defects. Here we present an image segmentation neural network that automatically identifies and measures melt track dimensions from a cross-section image. We use a U-Net architecture to train on a data set of 62 pre-labelled images obtained from different labs, machines, and materials coupled with image augmentation. When neural network hyperparameters such as batch size and learning rate are properly tuned, the learned model shows an accuracy for classification of over 99% and an F1 score over 90%. The neural network exhibits robustness when tested on images captured by various users, printed on different machines, and acquired using different microscopes. A post-processing module extracts the height and width of the melt pool, and the wetting angles. We discuss opportunities to improve model performance and avenues for transfer learning, such as extension to other AM processes such as directed energy deposition.

Leveraging Language Representation for Material Recommendation, Ranking, and Exploration

Data-driven approaches for material discovery and design have been accelerated by emerging efforts in machine learning. While there is enormous progress towards learning the structure to property relationship of materials, methods that allow for general representations of crystals to effectively explore the vast material search space and identify high-performance candidates remain limited. In this work, we introduce a material discovery framework that uses natural language embeddings derived from material science-specific language models as representations of compositional and structural features. The discovery framework consists of a joint scheme that, given a query material, first recalls candidates based on representational similarity, and ranks the candidates based on target properties through multi-task learning. The contextual knowledge encoded in language representations is found to convey information about material properties and structures, enabling both similarity analysis for recall, and multi-task learning to share information for related properties. By applying the discovery framework to thermoelectric materials, we demonstrate diversified recommendations of prototype structures and identify under-studied high-performance material spaces, including halide perovskite, delafossite-like, and spinel-like structures. By leveraging material language representations, our framework provides a generalized means for effective material recommendation, which is task-agnostic and can be applied to various material systems.