Visuo-Tactile Exploration of Unknown Rigid 3D Curvatures by Vision-Augmented Unified Force-Impedance Control

Despite recent advancements in torque-controlled tactile robots, integrating them into manufacturing settings remains challenging, particularly in complex environments. Simplifying robotic skill programming for non-experts is crucial for increasing robot deployment in manufacturing. This work proposes an innovative approach, Vision-Augmented Unified Force-Impedance Control (VA-UFIC), aimed at intuitive visuo-tactile exploration of unknown 3D curvatures. VA-UFIC stands out by seamlessly integrating vision and tactile data, enabling the exploration of diverse contact shapes in three dimensions, including point contacts, flat contacts with concave and convex curvatures, and scenarios involving contact loss. A pivotal component of our method is a robust online contact alignment monitoring system that considers tactile error, local surface curvature, and orientation, facilitating adaptive adjustments of robot stiffness and force regulation during exploration. We introduce virtual energy tanks within the control framework to ensure safety and stability, effectively addressing inherent safety concerns in visuo-tactile exploration. Evaluation using a Franka Emika research robot demonstrates the efficacy of VA-UFIC in exploring unknown 3D curvatures while adhering to arbitrarily defined force-motion policies. By seamlessly integrating vision and tactile sensing, VA-UFIC offers a promising avenue for intuitive exploration of complex environments, with potential applications spanning manufacturing, inspection, and beyond.

Tactile-Morph Skills: Energy-Based Control Meets Data-Driven Learning

Robotic manipulation is essential for modernizing factories and automating industrial tasks like polishing, which require advanced tactile abilities. These robots must be easily set up, safely work with humans, learn tasks autonomously, and transfer skills to similar tasks. Addressing these needs, we introduce the tactile-morph skill framework, which integrates unified force-impedance control with data-driven learning. Our system adjusts robot movements and force application based on estimated energy levels for the desired trajectory and force profile, ensuring safety by stopping if energy allocated for the control runs out. Using a Temporal Convolutional Network, we estimate the energy distribution for a given motion and force profile, enabling skill transfer across different tasks and surfaces. Our approach maintains stability and performance even on unfamiliar geometries with similar friction characteristics, demonstrating improved accuracy, zero-shot transferable performance, and enhanced safety in real-world scenarios. This framework promises to enhance robotic capabilities in industrial settings, making intelligent robots more accessible and valuable.