Virtual Sensing to Enable Real-Time Monitoring of Inaccessible Locations \& Unmeasurable Parameters

Real-time monitoring of critical parameters is essential for energy systems' safe and efficient operation. However, traditional sensors often fail and degrade in harsh environments where physical sensors cannot be placed (inaccessible locations). In addition, there are important parameters that cannot be directly measured by sensors. We need machine learning (ML)-based real-time monitoring in those remote locations to ensure system operations. However, traditional ML models struggle to process continuous sensor profile data to fit model requirements, leading to the loss of spatial relationships. Another challenge for real-time monitoring is ``dataset shift" and the need for frequent retraining under varying conditions, where extensive retraining prohibits real-time inference. To resolve these challenges, this study addressed the limitations of real-time monitoring methods by enabling monitoring in locations where physical sensors are impractical to deploy. Our proposed approach, utilizing Multi-Input Operator Network virtual sensors, leverages deep learning to seamlessly integrate diverse data sources and accurately predict key parameters in real-time without the need for additional physical sensors. The approach's effectiveness is demonstrated through thermal-hydraulic monitoring in a nuclear reactor subchannel, achieving remarkable accuracy.

Virtual Sensing for Real-Time Degradation Monitoring of Nuclear Systems: Leveraging DeepONet for Enhanced Sensing Coverage for Digital Twin-Enabling Technology

Effective real-time monitoring technique is crucial for detecting material degradation and maintaining the structural integrity of nuclear systems to ensure both safety and operational efficiency. Traditional physical sensor systems face limitations such as installation challenges, high costs, and difficulties in measuring critical parameters in hard-to-reach or harsh environments, often resulting in incomplete data coverage. Machine learning-driven virtual sensors offer a promising solution by enhancing physical sensor capabilities to monitor critical degradation indicators like pressure, velocity, and turbulence. However, conventional machine learning models struggle with real-time monitoring due to the high-dimensional nature of reactor data and the need for frequent retraining. This paper explores the use of Deep Operator Networks (DeepONet) within a digital twin (DT) framework to predict key thermal-hydraulic parameters in the hot leg of an AP-1000 Pressurized Water Reactor (PWR). In this study, DeepONet is trained with different operational conditions, which relaxes the requirement of continuous retraining, making it suitable for online and real-time prediction components for DT. Our results show that DeepONet achieves accurate predictions with low mean squared error and relative L2 error and can make predictions on unknown data 160,000 times faster than traditional finite element (FE) simulations. This speed and accuracy make DeepONet a powerful tool for tracking conditions that contribute to material degradation in real-time, enhancing reactor safety and longevity.