Segmentation of cracks in 3d images of fiber reinforced concrete using deep learning

Cracks in concrete structures are very common and are an integral part of this heterogeneous material. Characteristics of cracks induced by standardized tests yield valuable information about the tested concrete formulation and its mechanical properties. Observing cracks on the surface of the concrete structure leaves a wealth of structural information unused. Computed tomography enables looking into the sample without interfering or destroying the microstructure. The reconstructed tomographic images are 3d images, consisting of voxels whose gray values represent local X-ray absorption. In order to identify voxels belonging to the crack, so to segment the crack structure in the images, appropriate algorithms need to be developed. Convolutional neural networks are known to solve this type of task very well given enough and consistent training data. We adapted a 3d version of the well-known U-Net and trained it on semi-synthetic 3d images of real concrete samples equipped with simulated crack structures. Here, we explain the general approach. Moreover, we show how to teach the network to detect also real crack systems in 3d images of varying types of real concrete, in particular of fiber reinforced concrete.

Cracks in concrete

Finding and properly segmenting cracks in images of concrete is a challenging task. Cracks are thin and rough and being air filled do yield a very weak contrast in 3D images obtained by computed tomography. Enhancing and segmenting dark lower-dimensional structures is already demanding. The heterogeneous concrete matrix and the size of the images further increase the complexity. ML methods have proven to solve difficult segmentation problems when trained on enough and well annotated data. However, so far, there is not much 3D image data of cracks available at all, let alone annotated. Interactive annotation is error-prone as humans can easily tell cats from dogs or roads without from roads with cars but have a hard time deciding whether a thin and dark structure seen in a 2D slice continues in the next one. Training networks by synthetic, simulated images is an elegant way out, bears however its own challenges. In this contribution, we describe how to generate semi-synthetic image data to train CNN like the well known 3D U-Net or random forests for segmenting cracks in 3D images of concrete. The thickness of real cracks varies widely, both, within one crack as well as from crack to crack in the same sample. The segmentation method should therefore be invariant with respect to scale changes. We introduce the so-called RieszNet, designed for exactly this purpose. Finally, we discuss how to generalize the ML crack segmentation methods to other concrete types.