Prismatic-Bending Transformable (PBT) Joint for a Modular, Foldable Manipulator with Enhanced Reachability and Dexterity

Robotic manipulators, traditionally designed with classical joint-link articulated structures, excel in industrial applications but face challenges in human-centered and general-purpose tasks requiring greater dexterity and adaptability. Addressing these limitations, we introduce the Prismatic-Bending Transformable (PBT) Joint, a novel design inspired by the scissors mechanism, enabling transformable kinematic chains. Each PBT joint module provides three degrees of freedom-bending, rotation, and elongation/contraction-allowing scalable and reconfigurable assemblies to form diverse kinematic configurations tailored to specific tasks. This innovative design surpasses conventional systems, delivering superior flexibility and performance across various applications. We present the design, modeling, and experimental validation of the PBT joint, demonstrating its integration into modular and foldable robotic arms. The PBT joint functions as a single SKU, enabling manipulators to be constructed entirely from standardized PBT joints without additional customized components. It also serves as a modular extension for existing systems, such as wrist modules, streamlining design, deployment, transportation, and maintenance. Three sizes-large, medium, and small-have been developed and integrated into robotic manipulators, highlighting their enhanced dexterity, reachability, and adaptability for manipulation tasks. This work represents a significant advancement in robotic design, offering scalable and efficient solutions for dynamic and unstructured environments.