Wheel Impact Test by Deep Learning: Prediction of Location and Magnitude of Maximum Stress

The impact performance of the wheel during wheel development must be ensured through a wheel impact test for vehicle safety. However, manufacturing and testing a real wheel take a significant amount of time and money because developing an optimal wheel design requires numerous iterative processes of modifying the wheel design and verifying the safety performance. Accordingly, the actual wheel impact test has been replaced by computer simulations, such as Finite Element Analysis (FEA), but it still requires high computational costs for modeling and analysis. Moreover, FEA experts are needed. This study presents an aluminum road wheel impact performance prediction model based on deep learning that replaces the computationally expensive and time-consuming 3D FEA. For this purpose, 2D disk-view wheel image data, 3D wheel voxel data, and barrier mass value used for wheel impact test are utilized as the inputs to predict the magnitude of maximum von Mises stress, corresponding location, and the stress distribution of 2D disk-view. The wheel impact performance prediction model can replace the impact test in the early wheel development stage by predicting the impact performance in real time and can be used without domain knowledge. The time required for the wheel development process can be shortened through this mechanism.

Explainable Artificial Intelligence for Manufacturing Cost Estimation and Machining Feature Visualization

Studies on manufacturing cost prediction based on deep learning have begun in recent years, but the cost prediction rationale cannot be explained because the models are still used as a black box. This study aims to propose a manufacturing cost prediction process for 3D computer-aided design (CAD) models using explainable artificial intelligence. The proposed process can visualize the machining features of the 3D CAD model that are influencing the increase in manufacturing costs. The proposed process consists of (1) data collection and pre-processing, (2) 3D deep learning architecture exploration, and (3) visualization to explain the prediction results. The proposed deep learning model shows high predictability of manufacturing cost for the computer numerical control (CNC) machined parts. In particular, using 3D gradient-weighted class activation mapping proves that the proposed model not only can detect the CNC machining features but also can differentiate the machining difficulty for the same feature. Using the proposed process, we can provide a design guidance to engineering designers in reducing manufacturing costs during the conceptual design phase. We can also provide real-time quotations and redesign proposals to online manufacturing platform customers.