Find the Assembly Mistakes: Error Segmentation for Industrial Applications

Recognizing errors in assembly and maintenance procedures is valuable for industrial applications, since it can increase worker efficiency and prevent unplanned down-time. Although assembly state recognition is gaining attention, none of the current works investigate assembly error localization. Therefore, we propose StateDiffNet, which localizes assembly errors based on detecting the differences between a (correct) intended assembly state and a test image from a similar viewpoint. StateDiffNet is trained on synthetically generated image pairs, providing full control over the type of meaningful change that should be detected. The proposed approach is the first to correctly localize assembly errors taken from real ego-centric video data for both states and error types that are never presented during training. Furthermore, the deployment of change detection to this industrial application provides valuable insights and considerations into the mechanisms of state-of-the-art change detection algorithms. The code and data generation pipeline are publicly available at: https://timschoonbeek.github.io/error_seg.

Supervised Representation Learning towards Generalizable Assembly State Recognition

Assembly state recognition facilitates the execution of assembly procedures, offering feedback to enhance efficiency and minimize errors. However, recognizing assembly states poses challenges in scalability, since parts are frequently updated, and the robustness to execution errors remains underexplored. To address these challenges, this paper proposes an approach based on representation learning and the novel intermediate-state informed loss function modification (ISIL). ISIL leverages unlabeled transitions between states and demonstrates significant improvements in clustering and classification performance for all tested architectures and losses. Despite being trained exclusively on images without execution errors, thorough analysis on error states demonstrates that our approach accurately distinguishes between correct states and states with various types of execution errors. The integration of the proposed algorithm can offer meaningful assistance to workers and mitigate unexpected losses due to procedural mishaps in industrial settings. The code is available at: https://timschoonbeek.github.io/state_rec