SYNOSIS: Image synthesis pipeline for machine vision in metal surface inspection

The use of machine learning (ML) methods for development of robust and flexible visual inspection system has shown promising. However their performance is highly dependent on the amount and diversity of training data. This is often restricted not only due to costs but also due to a wide variety of defects and product surfaces which occur with varying frequency. As such, one can not guarantee that the acquired dataset contains enough defect and product surface occurrences which are needed to develop a robust model. Using parametric synthetic dataset generation, it is possible to avoid these issues. In this work, we introduce a complete pipeline which describes in detail how to approach image synthesis for surface inspection - from first acquisition, to texture and defect modeling, data generation, comparison to real data and finally use of the synthetic data to train a defect segmentation model. The pipeline is in detail evaluated for milled and sandblasted aluminum surfaces. In addition to providing an in-depth view into each step, discussion of chosen methods, and presentation of ML results, we provide a comprehensive dual dataset containing both real and synthetic images.

Monte Carlo Tree Search for high precision manufacturing

Monte Carlo Tree Search (MCTS) has shown its strength for a lot of deterministic and stochastic examples, but literature lacks reports of applications to real world industrial processes. Common reasons for this are that there is no efficient simulator of the process available or there exist problems in applying MCTS to the complex rules of the process. In this paper, we apply MCTS for optimizing a high-precision manufacturing process that has stochastic and partially observable outcomes. We make use of an expert-knowledge-based simulator and adapt the MCTS default policy to deal with the manufacturing process.