Milling using two mechatronically coupled robots

Industrial robots are commonly used in various industries due to their flexibility. However, their adoption for machining tasks is minimal because of the low dynamic stiffness characteristic of serial kinematic chains. To overcome this problem, we propose coupling two industrial robots at the flanges to form a parallel kinematic machining system. Although parallel kinematic chains are inherently stiffer, one possible disadvantage of the proposed system is that it is heavily overactuated. We perform a modal analysis to show that this may be an advantage, as the redundant degrees of freedom can be used to shift the natural frequencies by applying tension to the coupling module. To demonstrate the validity of our approach, we perform a milling experiment using our coupled system. An external measurement system is used to show that tensioning the coupling module causes a deformation of the system. We further show that this deformation is static over the tool path and can be compensated for.

One Problem, One Solution: Unifying Robot and Environment Design Optimization

The task-specific optimization of robotic systems has long been divided into the optimization of the robot and the optimization of the environment. In this letter, we argue that these two problems are interdependent and should be treated as such. To this end, we present a unified problem formulation that enables for the simultaneous optimization of both the robot kinematics and the environment. We demonstrate the effectiveness of our approach by jointly optimizing a robotic milling system. To compare our approach to the state of the art we also optimize the robot kinematics and environment separately. The results show that our approach outperforms the state of the art and that simultaneous optimization leads to a much better solution.