FabGPT: An Efficient Large Multimodal Model for Complex Wafer Defect Knowledge Queries

Intelligence is key to advancing integrated circuit (IC) fabrication. Recent breakthroughs in Large Multimodal Models (LMMs) have unlocked unparalleled abilities in understanding images and text, fostering intelligent fabrication. Leveraging the power of LMMs, we introduce FabGPT, a customized IC fabrication large multimodal model for wafer defect knowledge query. FabGPT manifests expertise in conducting defect detection in Scanning Electron Microscope (SEM) images, performing root cause analysis, and providing expert question-answering (Q&A) on fabrication processes. FabGPT matches enhanced multimodal features to automatically detect minute defects under complex wafer backgrounds and reduce the subjectivity of manual threshold settings. Besides, the proposed modulation module and interactive corpus training strategy embed wafer defect knowledge into the pre-trained model, effectively balancing Q&A queries related to defect knowledge and original knowledge and mitigating the modality bias issues. Experiments on in-house fab data (SEM-WaD) show that our FabGPT achieves significant performance improvement in wafer defect detection and knowledge querying.

Hierarchical Decoupling Capacitor Optimization for Power Distribution Network of 2.5D ICs with Co-Analysis of Frequency and Time Domains Based on Deep Reinforcement Learning

With the growing need for higher memory bandwidth and computation density, 2.5D design, which involves integrating multiple chiplets onto an interposer, emerges as a promising solution. However, this integration introduces significant challenges due to increasing data rates and a large number of I/Os, necessitating advanced optimization of the power distribution networks (PDNs) both on-chip and on-interposer to mitigate the small signal noise and simultaneous switching noise (SSN). Traditional PDN optimization strategies in 2.5D systems primarily focus on reducing impedance by integrating decoupling capacitors (decaps) to lessen small signal noises. Unfortunately, relying solely on frequency-domain analysis has been proven inadequate for addressing coupled SSN, as indicated by our experimental results. In this work, we introduce a novel two-phase optimization flow using deep reinforcement learning to tackle both the on-chip small signal noise and SSN. Initially, we optimize the impedance in the frequency domain to maintain the small signal noise within acceptable limits while avoiding over-design. Subsequently, in the time domain, we refine the PDN to minimize the voltage violation integral (VVI), a more accurate measure of SSN severity. To the best of our knowledge, this is the first dual-domain optimization strategy that simultaneously addresses both the small signal noise and SSN propagation through strategic decap placement in on-chip and on-interposer PDNs, offering a significant step forward in the design of robust PDNs for 2.5D integrated systems.

RLPlanner: Reinforcement Learning based Floorplanning for Chiplets with Fast Thermal Analysis

Chiplet-based systems have gained significant attention in recent years due to their low cost and competitive performance. As the complexity and compactness of a chiplet-based system increase, careful consideration must be given to microbump assignments, interconnect delays, and thermal limitations during the floorplanning stage. This paper introduces RLPlanner, an efficient early-stage floorplanning tool for chiplet-based systems with a novel fast thermal evaluation method. RLPlanner employs advanced reinforcement learning to jointly minimize total wirelength and temperature. To alleviate the time-consuming thermal calculations, RLPlanner incorporates the developed fast thermal evaluation method to expedite the iterations and optimizations. Comprehensive experiments demonstrate that our proposed fast thermal evaluation method achieves a mean absolute error (MAE) of 0.25 K and delivers over 120x speed-up compared to the open-source thermal solver HotSpot. When integrated with our fast thermal evaluation method, RLPlanner achieves an average improvement of 20.28\% in minimizing the target objective (a combination of wirelength and temperature), within a similar running time, compared to the classic simulated annealing method with HotSpot.