An Improved Fault Diagnosis Strategy for Induction Motors Using Weighted Probability Ensemble Deep Learning

Early detection of faults in induction motors is crucial for ensuring uninterrupted operations in industrial settings. Among the various fault types encountered in induction motors, bearing, rotor, and stator faults are the most prevalent. This paper introduces a Weighted Probability Ensemble Deep Learning (WPEDL) methodology, tailored for effectively diagnosing induction motor faults using high-dimensional data extracted from vibration and current features. The Short-Time Fourier Transform (STFT) is employed to extract features from both vibration and current signals. The performance of the WPEDL fault diagnosis method is compared against conventional deep learning models, demonstrating the superior efficacy of the proposed system. The multi-class fault diagnosis system based on WPEDL achieves high accuracies across different fault types: 99.05% for bearing (vibrational signal), 99.10%, and 99.50% for rotor (current and vibration signal), and 99.60%, and 99.52% for stator faults (current and vibration signal) respectively. To evaluate the robustness of our multi-class classification decisions, tests have been conducted on a combined dataset of 52,000 STFT images encompassing all three faults. Our proposed model outperforms other models, achieving an accuracy of 98.89%. The findings underscore the effectiveness and reliability of the WPEDL approach for early-stage fault diagnosis in IMs, offering promising insights for enhancing industrial operational efficiency and reliability.