Machine Learning in Industrial Quality Control of Glass Bottle Prints

In industrial manufacturing of glass bottles, quality control of bottle prints is necessary as numerous factors can negatively affect the printing process. Even minor defects in the bottle prints must be detected despite reflections in the glass or manufacturing-related deviations. In cooperation with our medium-sized industrial partner, two ML-based approaches for quality control of these bottle prints were developed and evaluated, which can also be used in this challenging scenario. Our first approach utilized different filters to supress reflections (e.g. Sobel or Canny) and image quality metrics for image comparison (e.g. MSE or SSIM) as features for different supervised classification models (e.g. SVM or k-Neighbors), which resulted in an accuracy of 84%. The images were aligned based on the ORB algorithm, which allowed us to estimate the rotations of the prints, which may serve as an indicator for anomalies in the manufacturing process. In our second approach, we fine-tuned different pre-trained CNN models (e.g. ResNet or VGG) for binary classification, which resulted in an accuracy of 87%. Utilizing Grad-Cam on our fine-tuned ResNet-34, we were able to localize and visualize frequently defective bottle print regions. This method allowed us to provide insights that could be used to optimize the actual manufacturing process. This paper also describes our general approach and the challenges we encountered in practice with data collection during ongoing production, unsupervised preselection, and labeling.

Training a Computer Vision Model for Commercial Bakeries with Primarily Synthetic Images

In the food industry, reprocessing returned product is a vital step to increase resource efficiency. [SBB23] presented an AI application that automates the tracking of returned bread buns. We extend their work by creating an expanded dataset comprising 2432 images and a wider range of baked goods. To increase model robustness, we use generative models pix2pix and CycleGAN to create synthetic images. We train state-of-the-art object detection model YOLOv9 and YOLOv8 on our detection task. Our overall best-performing model achieved an average precision AP@0.5 of 90.3% on our test set.

Semmeldetector: Application of Machine Learning in Commercial Bakeries

The Semmeldetector, is a machine learning application that utilizes object detection models to detect, classify and count baked goods in images. Our application allows commercial bakers to track unsold baked goods, which allows them to optimize production and increase resource efficiency. We compiled a dataset comprising 1151 images that distinguishes between 18 different types of baked goods to train our detection models. To facilitate model training, we used a Copy-Paste augmentation pipeline to expand our dataset. We trained the state-of-the-art object detection model YOLOv8 on our detection task. We tested the impact of different training data, model scale, and online image augmentation pipelines on model performance. Our overall best performing model, achieved an AP@0.5 of 89.1% on our test set. Based on our results, we conclude that machine learning can be a valuable tool even for unforeseen industries like bakeries, even with very limited datasets.

An Acoustical Machine Learning Approach to Determine Abrasive Belt Wear of Wide Belt Sanders

This paper describes a machine learning approach to determine the abrasive belt wear of wide belt sanders used in industrial processes based on acoustic data, regardless of the sanding process-related parameters, Feed speed, Grit Size, and Type of material. Our approach utilizes Decision Tree, Random Forest, k-nearest Neighbors, and Neural network Classifiers to detect the belt wear from Spectrograms, Mel Spectrograms, MFCC, IMFCC, and LFCC, yielding an accuracy of up to 86.1% on five levels of belt wear. A 96% accuracy could be achieved with different Decision Tree Classifiers specialized in different sanding parameter configurations. The classifiers could also determine with an accuracy of 97% if the machine is currently sanding or is idle and with an accuracy of 98.4% and 98.8% detect the sanding parameters Feed speed and Grit Size. We can show that low-dimensional mappings of high-dimensional features can be used to visualize belt wear and sanding parameters meaningfully.