Design Considerations for 3RRR Parallel Robots with Lightweight, Approximate Static-Balancing

Balancing parallel robots throughout their workspace while avoiding the use of balancing masses and respecting design practicality constraints is difficult. Medical robots demand such compact and lightweight designs. This paper considers the difficult task of achieving optimal approximate balancing of a parallel robot throughout a desired task-based dexterous workspace using balancing springs only. While it is possible to achieve perfect balancing in a path, only approximate balancing may be achieved without the addition of balancing masses. Design considerations for optimal robot base placement and the effects of placement of torsional balancing springs are presented. Using a modal representation for the balancing torque requirements, we use recent results on the design of wire-wrapped cam mechanisms to achieve balancing throughout a task-based workspace. A simulation study shows that robot base placement can have a detrimental effect on the attainability of a practical design solution for static balancing. We also show that optimal balancing using torsional springs is best achieved when all springs are at the actuated joints and that the wire-wrapped cam design can significantly improve the performance of static balancing. The methodology presented in this paper provides practical design solutions that yield simple, lightweight and compact designs suitable for medical applications where such traits are paramount.

Simplified Kinematics of Continuum Robot Equilibrium Modulation via Moment Coupling Effects and Model Calibration

Recently, a new concept for continuum robots capable of producing macro-scale and micro-scale motion has been presented. These robots achieve their multi-scale motion capabilities by coupling direct-actuation of push-pull back-bones for macro motion with indirect actuation whereby the equilibrium pose is altered to achieve micro-scale motion. This paper presents a first attempt at explaining the micro-motion capabilities of these robots from a modeling perspective. This paper presents the macro and micro motion kinematics of a single segment continuum robot by using statics coupling effects among its sub-segments. Experimental observations of the micro-scale motion demonstrate a turning point behavior which could not be explained well using the current modeling methods. We present a simplistic modeling approach that introduces two calibration parameters to calibrate the moment coupling effects among the sub segments of the robot. It is shown that these two parameters can reproduce the turning point behavior at the micro-scale. The instantaneous macro and micro scale kinematics Jacobians and the calibration parameters identification Jacobian are derived. The modeling approach is verified against experimental data showing that our simplistic modeling approach can capture the experimental motion data with RMS position error of 5.82 micrometers if one wishes to fit the entire motion profile with the turning point. If one chooses to exclude motions past the turning point, our model can fit the experimental data with an accuracy of 4.76 micrometers.