Predictive Digital Twin for Condition Monitoring Using Thermal Imaging

This paper explores the development and practical application of a predictive digital twin specifically designed for condition monitoring, using advanced mathematical models and thermal imaging techniques. Our work presents a comprehensive approach to integrating Proper Orthogonal Decomposition (POD), Robust Principal Component Analysis (RPCA), and Dynamic Mode Decomposition (DMD) to establish a robust predictive digital twin framework. We employ these methods in a real-time experimental setup involving a heated plate monitored through thermal imaging. This system effectively demonstrates the digital twin's capabilities in real-time predictions, condition monitoring, and anomaly detection. Additionally, we introduce the use of a human-machine interface that includes virtual reality, enhancing user interaction and system understanding. The primary contributions of our research lie in the demonstration of these advanced techniques in a tangible setup, showcasing the potential of digital twins to transform industry practices by enabling more proactive and strategic asset management.

Diagnostic Digital Twin for Anomaly Detection in Floating Offshore Wind Energy

The demand for condition-based and predictive maintenance is rising across industries, especially for remote, high-value, and high-risk assets. In this article, the diagnostic digital twin concept is introduced, discussed, and implemented for a floating offshore turbine. A diagnostic digital twin is a virtual representation of an asset that combines real-time data and models to monitor damage, detect anomalies, and diagnose failures, thereby enabling condition-based and predictive maintenance. By applying diagnostic digital twins to offshore assets, unexpected failures can be alleviated, but the implementation can prove challenging. Here, a diagnostic digital twin is implemented for an operational floating offshore wind turbine. The asset is monitored through measurements. Unsupervised learning methods are employed to build a normal operation model, detect anomalies, and provide a fault diagnosis. Warnings and diagnoses are sent through text messages, and a more detailed diagnosis can be accessed in a virtual reality interface. The diagnostic digital twin successfully detected an anomaly with high confidence hours before a failure occurred. The paper concludes by discussing diagnostic digital twins in the broader context of offshore engineering. The presented approach can be generalized to other offshore assets to improve maintenance and increase the lifetime, efficiency, and sustainability of offshore assets.

Data Integration Framework for Virtual Reality Enabled Digital Twins

Digital twins are becoming increasingly popular across many industries for real-time data streaming, processing, and visualization. They allow stakeholders to monitor, diagnose, and optimize assets. Emerging technologies used for immersive visualization, such as virtual reality, open many new possibilities for intuitive access and monitoring of remote assets through digital twins. This is specifically relevant for floating wind farms, where access is often limited. However, the integration of data from multiple sources and access through different devices including virtual reality headsets can be challenging. In this work, a data integration framework for static and real-time data from various sources on the assets and their environment is presented that allows collecting and processing of data in Python and deploying the data in real-time through Unity on different devices, including virtual reality headsets. The integration of data from terrain, weather, and asset geometry is explained in detail. A real-time data stream from the asset to the clients is implemented and reviewed, and instructions are given on the code required to connect Python scripts to any Unity application across devices. The data integration framework is implemented for a digital twin of a floating wind turbine and an onshore wind farm, and the potential for future research is discussed.

Machine Learning for enhancing Wind Field Resolution in Complex Terrain

Atmospheric flows are governed by a broad variety of spatio-temporal scales, thus making real-time numerical modeling of such turbulent flows in complex terrain at high resolution computationally intractable. In this study, we demonstrate a neural network approach motivated by Enhanced Super-Resolution Generative Adversarial Networks to upscale low-resolution wind fields to generate high-resolution wind fields in an actual wind farm in Bessaker, Norway. The neural network-based model is shown to successfully reconstruct fully resolved 3D velocity fields from a coarser scale while respecting the local terrain and that it easily outperforms trilinear interpolation. We also demonstrate that by using appropriate cost function based on domain knowledge, we can alleviate the use of adversarial training.

Standalone, Descriptive, and Predictive Digital Twin of an Onshore Wind Farm in Complex Terrain

In this work, a digital twin with standalone, descriptive, and predictive capabilities is created for an existing onshore wind farm located in complex terrain. A standalone digital twin is implemented with a virtual-reality-enabled 3D interface using openly available data on the turbines and their environment. Real SCADA data from the wind farm are used to elevate the digital twin to the descriptive level. The data are complemented with weather forecasts from a microscale model nested into Scandinavian meteorological forecasts, and wind resources are visualized inside the human-machine interface. Finally, the weather data are used to infer predictions on the hourly power production of each turbine and the whole wind farm with a 61 hours forecasting horizon. The digital twin provides a data platform and interface for power predictions with a visual explanation of the prediction, and it serves as a basis for future work on digital twins.

Demonstration of a Standalone, Descriptive, and Predictive Digital Twin of a Floating Offshore Wind Turbine

Digital Twins bring several benefits for planning, operation, and maintenance of remote offshore assets. In this work, we explain the digital twin concept and the capability level scale in the context of wind energy. Furthermore, we demonstrate a standalone digital twin, a descriptive digital twin, and a prescriptive digital twin of an operational floating offshore wind turbine. The standalone digital twin consists of the virtual representation of the wind turbine and its operating environment. While at this level the digital twin does not evolve with the physical turbine, it can be used during the planning-, design-, and construction phases. At the next level, the descriptive digital twin is built upon the standalone digital twin by enhancing the latter with real data from the turbine. All the data is visualized in virtual reality for informed decision-making. Besides being used for data bundling and visualization, the descriptive digital twin forms the basis for diagnostic, predictive, prescriptive, and autonomous tools. A predictive digital twin is created through the use of weather forecasts, neural networks, and transfer learning. Finally, digital twin technology is discussed in a much wider context of ocean engineering.