Aerodynamic Performance and Impact Analysis of a MEMS-Based Non-Invasive Monitoring System for Wind Turbine Blades

Wind power generation plays a crucial role in transitioning away from fossil fuel-dependent energy sources, contributing significantly to the mitigation of climate change. Monitoring and evaluating the aerodynamics of large wind turbine rotors is crucial to enable more wind energy deployment. This is necessary to achieve the European climate goal of a reduction in net greenhouse gas emissions by at least 55% by 2030, compared to 1990 levels. This paper presents a comparison between two measurement systems for evaluating the aerodynamic performance of wind turbine rotor blades on a full-scale wind tunnel test. One system uses an array of ten commercial compact ultra-low power micro-electromechanical systems (MEMS) pressure sensors placed on the blade surface, while the other employs high-accuracy lab-based pressure scanners embedded in the airfoil. The tests are conducted at a Reynolds number of 3.5 x 10^6, which represents typical operating conditions for wind turbines. MEMS sensors are of particular interest, as they can enable real-time monitoring which would be impossible with the ground truth system. This work provides an accurate quantification of the impact of the MEMS system on the blade aerodynamics and its measurement accuracy. Our results indicate that MEMS sensors, with a total sensing power below 1.6 mW, can measure key aerodynamic parameters like Angle of Attack (AoA) and flow separation with a precision of 1{\deg}. Although there are minor differences in measurements due to sensor encapsulation, the MEMS system does not significantly compromise blade aerodynamics, with a maximum shift in the angle of attack for flow separation of only 1{\deg}. These findings indicate that surface and low-power MEMS sensor systems are a promising approach for efficient and sustainable wind turbine monitoring using self-sustaining Internet of Things devices and wireless sensor networks.