AI-Driven Multi-Stage Computer Vision System for Defect Detection in Laser-Engraved Industrial Nameplates

Automated defect detection in industrial manufacturing is essential for maintaining product quality and minimizing production errors. In air disc brake manufacturing, ensuring the precision of laser-engraved nameplates is crucial for accurate product identification and quality control. Engraving errors, such as misprints or missing characters, can compromise both aesthetics and functionality, leading to material waste and production delays. This paper presents a proof of concept for an AI-driven computer vision system that inspects and verifies laser-engraved nameplates, detecting defects in logos and alphanumeric strings. The system integrates object detection using YOLOv7, optical character recognition (OCR) with Tesseract, and anomaly detection through a residual variational autoencoder (ResVAE) along with other computer vision methods to enable comprehensive inspections at multiple stages. Experimental results demonstrate the system's effectiveness, achieving 91.33% accuracy and 100% recall, ensuring that defective nameplates are consistently detected and addressed. This solution highlights the potential of AI-driven visual inspection to enhance quality control, reduce manual inspection efforts, and improve overall manufacturing efficiency.