Point-DeepONet: A Deep Operator Network Integrating PointNet for Nonlinear Analysis of Non-Parametric 3D Geometries and Load Conditions

Nonlinear structural analyses in engineering often require extensive finite element simulations, limiting their applicability in design optimization, uncertainty quantification, and real-time control. Conventional deep learning surrogates, such as convolutional neural networks (CNNs), physics-informed neural networks (PINNs), and fourier neural operators (FNOs), face challenges with complex non-parametric three-dimensional (3D) geometries, directionally varying loads, and high-fidelity predictions on unstructured meshes. This work presents Point-DeepONet, an operator-learning-based surrogate that integrates PointNet into the DeepONet framework. By directly processing non-parametric point clouds and incorporating signed distance functions (SDF) for geometric context, Point-DeepONet accurately predicts three-dimensional displacement and von Mises stress fields without mesh parameterization or retraining. Trained using only about 5,000 nodes (2.5% of the original 200,000-node mesh), Point-DeepONet can still predict the entire mesh at high fidelity, achieving a coefficient of determination reaching 0.987 for displacement and 0.923 for von Mises stress under a horizontal load case. Compared to nonlinear finite element analyses that require about 19.32 minutes per case, Point-DeepONet provides predictions in mere seconds-approximately 400 times faster-while maintaining excellent scalability and accuracy with increasing dataset sizes. These findings highlight the potential of Point-DeepONet to enable rapid, high-fidelity structural analyses, ultimately supporting more effective design exploration and informed decision-making in complex engineering workflows.

Bayesian Mesh Optimization for Graph Neural Networks to Enhance Engineering Performance Prediction

In engineering design, surrogate models are widely employed to replace computationally expensive simulations by leveraging design variables and geometric parameters from computer-aided design (CAD) models. However, these models often lose critical information when simplified to lower dimensions and face challenges in parameter definition, especially with the complex 3D shapes commonly found in industrial datasets. To address these limitations, we propose a Bayesian graph neural network (GNN) framework for a 3D deep-learning-based surrogate model that predicts engineering performance by directly learning geometric features from CAD using mesh representation. Our framework determines the optimal size of mesh elements through Bayesian optimization, resulting in a high-accuracy surrogate model. Additionally, it effectively handles the irregular and complex structures of 3D CADs, which differ significantly from the regular and uniform pixel structures of 2D images typically used in deep learning. Experimental results demonstrate that the quality of the mesh significantly impacts the prediction accuracy of the surrogate model, with an optimally sized mesh achieving superior performance. We compare the performance of models based on various 3D representations such as voxel, point cloud, and graph, and evaluate the computational costs of Monte Carlo simulation and Bayesian optimization methods to find the optimal mesh size. We anticipate that our proposed framework has the potential to be applied to mesh-based simulations across various engineering fields, leveraging physics-based information commonly used in computer-aided engineering.