Multi-robot coordination is fundamental to various applications, including autonomous exploration, search and rescue, and cooperative transportation. This paper presents an optimal consensus framework for multi-robot systems (MRSs) that ensures efficient rendezvous while minimizing energy consumption and addressing actuator constraints. A critical challenge in real-world deployments is actuator limitations, particularly wheel velocity saturation, which can significantly degrade control performance. To address this issue, we incorporate Pontryagin Minimum Principle (PMP) into the control design, facilitating constrained optimization while ensuring system stability and feasibility. The resulting optimal control policy effectively balances coordination efficiency and energy consumption, even in the presence of actuation constraints. The proposed framework is validated through extensive numerical simulations and real-world experiments conducted using a team of Robotarium mobile robots. The experimental results confirm that our control strategies achieve reliable and efficient coordinated rendezvous while addressing real-world challenges such as communication delays, sensor noise, and packet loss.