Multiscale Analysis of Woven Composites Using Hierarchical Physically Recurrent Neural Networks

Multiscale homogenization of woven composites requires detailed micromechanical evaluations, leading to high computational costs. Data-driven surrogate models based on neural networks address this challenge but often suffer from big data requirements, limited interpretability, and poor extrapolation capabilities. This study introduces a Hierarchical Physically Recurrent Neural Network (HPRNN) employing two levels of surrogate modeling. First, Physically Recurrent Neural Networks (PRNNs) are trained to capture the nonlinear elasto-plastic behavior of warp and weft yarns using micromechanical data. In a second scale transition, a physics-encoded meso-to-macroscale model integrates these yarn surrogates with the matrix constitutive model, embedding physical properties directly into the latent space. Adopting HPRNNs for both scale transitions can avoid nonphysical behavior often observed in predictions from pure data-driven recurrent neural networks and transformer networks. This results in better generalization under complex cyclic loading conditions. The framework offers a computationally efficient and explainable solution for multiscale modeling of woven composites.

Recurrent neural networks and transfer learning for elasto-plasticity in woven composites

As a surrogate for computationally intensive meso-scale simulation of woven composites, this article presents Recurrent Neural Network (RNN) models. Leveraging the power of transfer learning, the initialization challenges and sparse data issues inherent in cyclic shear strain loads are addressed in the RNN models. A mean-field model generates a comprehensive data set representing elasto-plastic behavior. In simulations, arbitrary six-dimensional strain histories are used to predict stresses under random walking as the source task and cyclic loading conditions as the target task. Incorporating sub-scale properties enhances RNN versatility. In order to achieve accurate predictions, the model uses a grid search method to tune network architecture and hyper-parameter configurations. The results of this study demonstrate that transfer learning can be used to effectively adapt the RNN to varying strain conditions, which establishes its potential as a useful tool for modeling path-dependent responses in woven composites.