Application of Artificial Neural Networks for Investigation of Pressure Filtration Performance, a Zinc Leaching Filter Cake Moisture Modeling

Machine Learning (ML) is a powerful tool for material science applications. Artificial Neural Network (ANN) is a machine learning technique that can provide high prediction accuracy. This study aimed to develop an ANN model to predict the cake moisture of the pressure filtration process of zinc production. The cake moisture was influenced by seven parameters: temperature (35 and 65 Celsius), solid concentration (0.2 and 0.38 g/L), pH (2, 3.5, and 5), air-blow time (2, 10, and 15 min), cake thickness (14, 20, 26, and 34 mm), pressure, and filtration time. The study conducted 288 tests using two types of fabrics: polypropylene (S1) and polyester (S2). The ANN model was evaluated by the Coefficient of determination (R2), the Mean Square Error (MSE), and the Mean Absolute Error (MAE) metrics for both datasets. The results showed R2 values of 0.88 and 0.83, MSE values of 6.243x10-07 and 1.086x10-06, and MAE values of 0.00056 and 0.00088 for S1 and S2, respectively. These results indicated that the ANN model could predict the cake moisture of pressure filtration in the zinc leaching process with high accuracy.

Application of Random Forest and Support Vector Machine for Investigation of Pressure Filtration Performance, a Zinc Plant Filter Cake Modeling

The hydrometallurgical method of zinc production involves leaching zinc from ore and then separating the solid residue from the liquid solution by pressure filtration. This separation process is very important since the solid residue contains some moisture that can reduce the amount of zinc recovered. This study modeled the pressure filtration process through Random Forest (RF) and Support Vector Machine (SVM). The models take continuous variables (extracted features) from the lab samples as inputs. Thus, regression models namely Random Forest Regression (RFR) and Support Vector Regression (SVR) were chosen. A total dataset was obtained during the pressure filtration process in two conditions: 1) Polypropylene (S1) and 2) Polyester fabrics (S2). To predict the cake moisture, solids concentration (0.2 and 0.38), temperature (35 and 65 centigrade), pH (2, 3.5, and 5), pressure, cake thickness (14, 20, 26, and 34 mm), air-blow time (2, 10 and 15 min) and filtration time were applied as input variables. The models' predictive accuracy was evaluated by the coefficient of determination (R2) parameter. The results revealed that the RFR model is superior to the SVR model for cake moisture prediction.